Greensmaster 3100/3050
Preface
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Table Of Contents
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Chapter
Safety Instructions
Safety Instructions
Before Operating
Safety Instructions Greensmaster
While Operating
Safety Instructions
Safety Instructions Greensmaster
Product Records
2 1 Rev.. DB Product Records
To Metric Conversions
Equivalents and Conversions
Decimal and Millimeter Equivalents
Equivalents and Conversions Greensmaster
Capscrew Markings and Torque Values U.S. Customary
Torque Specifications
Torque Specifications
Capscrew Markings and Torque Values Metric
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Specification
Specifications
3 1 Rev. D Specifications
Choke Control Adjustment Fig
Adjustments
Throttle Control Adjustment Fig
Adjustments Greensmaster
Throttle Restrictor Adjustment Fig
Governor Adjustment Before starting engine
Governor Lever Adjustment Fig
Secondary Spring Adjustments Fig
Carburetor and Speed Control Adjustment
Warnin G
Installing the Engine
Engine Removal and Installation
Removing the Engine
Engine Removal and Installation Greensmaster
Table of Contents
Hydraulic System
Specifications 4 2 Rev. D
Description
Hydraulic Hoses
Hydraulic Fitting Installation
General Information
Ring Face Seal
SAE Straight Thread O-Ring Port Adjustable
SAE Straight Thread O-Ring Port Non-adjustable Fig
General Information Greensmaster
Hydraulic Flow Diagrams
Traction, No Position
Hydraulic Flow Diagrams Greensmaster
Traction, Reverse Position
Hydraulic Flow Diagrams 4 8 Rev. E Greensmaster3100
Reel Drive, Mowing Operation
Reel Drive, Lower Cutting Units
4 9 Rev. E
Hydraulic Flow Diagrams 4 10 Rev. E
Reel Drive, Raising Cutting Units
Power Steering, R.H. Turn Greensmaster
4 11 Rev. E
Hydraulic Schematic Greensmaster 3100 2WD Serial
Hydraulic Schematics
Rev. E
Hydraulic Schematic Greensmaster 3100 3WD
Hydraulic Schematics 4 12.2 Rev. E
Hydraulic Schematic
12.3
Hydraulic Schematics 4 12.4 Rev. E Greensmaster
Special Tools
Hydraulic Tester Fig
Seal Protector Fig
Detent Installation Tool Fig
Special Tools Greensmaster
Assembly Studs Fig
Seal Installation Tool Fig
Control Valve Spool Seal Installation Tools Fig
Troubleshooting
Troubleshooting Greensmaster
Troubleshooting
Slow Groundspeed in All Traction Selections
Slow or No Ground Speed in No and Reverse No Appears Normal
No Increase in Speed from No to No
One or More Cutting Units Slow or No Reel Drive Action
All Reels Slow or Will Not Turn
Mow Pedal Won’t Stay Engaged Reels Slow Down or Stop
Cutting Units Drop During Transport
Cutting Units Lift Too Slowly or Not At All
Lift Pedal Binding
Center #1 Cutting Unit Operates in Raised Position
Steering Loss, Steering Wander or Free Play
Testing
Testing
Engine when the traction lever is engaged
Traction Pump Flow Traction Relief Setting
Testing Greensmaster
Test B Relief Valve Setting Procedure
Test Hook UP no
4 30 Rev. E Testing
Test Hook UP NO.2
Testing 4 31 Rev. E Greensmaster
Test Hook UP NO.2
Testing 4 32 Rev. E Greensmaster3100
Engine when the mow pedal is engaged
Reel Drive Pump Efficiency
Test a Reel Drive Motor Flow Procedure
4 33 Rev. E Testing
Test Hook UP no
Test Hook UP no Greensmaster
4 35 Rev. E Testing
Steering Pump Flow and Relief Pressure
Lift and Mow Pedal Height Adjustment Fig
Traction Return Linkage a
Traction Pedal Adjustment Fig
4 37 Rev. B Adjustments
Reverse
Rear Camshaft Adjustment Fig
Repairs
Reel Motor Removal and Installation Fig
Reel Motor Shaft Seal Replacement Fig
Repairs
Reel Motor 70-9800 Repair Fig
Repairs 4 40 Rev. B
Repairs
Reel Motor 94-3506 Repair a
Repairs 4 41.1 Rev. B Greensmaster
Greensmaster 4-41.2 Rev. B Repairs
Reel Motor 105-9770 Repair b
Disassembly
Repairs 4 41.3 Rev. D Greensmaster
Inspection
Greensmaster 4-41.4 Rev. D Repairs
Reassembly
Repairs 4 41.5 Rev. D Greensmaster
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Repairs Greensmaster
Pump Repair Greensmaster 3100 shown Fig Relief Valve Service
Repairs Greensmaster
Relief Valve Removal and Installation Fig
Control Valve Removal and Installation Fig
Greensmaster Repairs
Control Valve Spool Seal Replacement
Rear Bonnet Side Fig
Control Valve Internal Seal Replacement Fig
Control Valve No Spool Detent Replacement
Control Valve No Spool Detent Replacement Fig
Reassemble With the Following Procedures
Lift Cylinder Removal and Installation
No Center Lift Cylinder Fig
No and 3 Lift Cylinders Fig
Lift Cylinder Repair No Center Fig
Lift Cylinder Repair No and 3 Left and Right Fig
Wheel Motor Removal and Installation Fig
Disassembly of Motor Fig
Wheel Motor Repair
Assembly of Motor
Before Assembling Motor
Rotor, Stator and Vane Assembly
Reverse steps 1 3 to install the steering cylinder
Steering Cylinder Repair Greensmaster 3100 Fig
Repairs Greensmaster
Steering Control Unit Repair Greensmaster 3100 Fig
Meter Gerotor End Disassembly
Control End Disassembly
Push pin from spool and sleeve assembly
Repairs
Control End Reassembly
Repairs
Repairs Greensmaster
Repairs
Repairs Greensmaster
Repairs
Repairs Greensmaster
Electrical System
Wiring Schematic Greensmaster 3100, S/N Below
Wiring Schematics 5 2 Rev. D Greensmaster
Wiring Schematics
Wiring Schematic Greensmaster 3100, S/N 80001
5 2.1 Rev. D
220999999
Wiring Schematic
Greensmaster 3100, S/N
5 2.2 Rev. D
Wiring Schematic
Wiring Schematic Greensmaster 3050, S/N Below
Wiring Schematics 5 2.4 Rev. D Greensmaster 3100/3050
Wiring Schematic Greensmaster 3050, S/N 80001
5 2.5 Rev. D Wiring Schematics
Wiring Schematic Greensmaster 3050, S/N 230000001 and Up
Wiring Schematics 5 2.6 Rev. D
3100/3050
200999999
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Normal Operation Warm Oil
Before Start-Up Cold Oil
Leak Alert
Continuity Tester Fig
Volt Ohm Amp Meter Fig
Skin-Over Grease Fig
Condition Cause Correction
Problem Cause Correction
Verify Interlock Operation
Ignition Key Switch Fig
Seat Switch Fig
Traction Neutral Switch Fig
Mow/Lift Switch Fig
Interlock Module Fig
Hourmeter
Battery
Turf Guardian TM Leak Detector System
General Safety Interlock Switch Service
Seat Switch Replacement and Adjustment Fig
Traction Neutral Switch Replacement and Adjustment Fig
Mow/Lift Switch Replacement and Adjustment Fig
Wiring Harness Service
Battery Service
Battery Specifications
Wheels, Steering and Brakes
6 1 Rev. B
Specifications Greensmaster
Brake Adjustment Fig
Brake Service Fig
Brake Disassembly Reassembly
Steering Cable Greensmaster
Steering Arm Greensmaster
6 5 Rev. B Repairs
Repairs 6 6 Rev. B Greensmaster
Bolt Adjust Cutting Units
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Use Loctite 271 on spline nut Rev. C
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Use Loctite 271 on spline nut Rev. C
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Single Point Adjust Cutting Units
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Use Loctite 271 on spline nut threads Rev. C
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Use Loctite 271 on spline nut threads Rev. C
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Introduction
For Four Bolt Adjust and Single Point Adjust Cutting Units
9 1 Rev. D Introduction
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Use Loctite 271 on spline nut threads Rev. C
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Dual Point Adjust Cutting Units
10 1 Rev. D Dual Point Adjust Cutting units
Dual Point Adjust Cutting Units 10 2 Rev. D
Weight
Maximum Reel Speed 2200 RPM
10 3 Rev. D Dual Point Adjust Cutting units
Gauge Bar Assembly
Backlapping Brush Assembly
Bedknife Screw Tool
Plastic Plug
Inner Grease Seal Installation Washer
Dual Point Adjust Cutting Units 10 4 Rev. D Greensmaster
Turf Evaluator Tool
10 5 Rev. D Dual Point Adjust Cutting units
Factor Possible Problem/Correction
After installation to the bedbar
Factors That Can Affect Quality of Cut
Dual Point Adjust Cutting Units 10 6 Rev. D Greensmaster
Characteristics
Set Up and Adjustments
10 7 Rev. D Dual Point Adjust Cutting units
Hydraulic Reel Motor
Installation
Dual Point Adjust Cutting Units 10 8 Rev. D Greensmaster
Removal
10 9 Rev. D Dual Point Adjust Cutting units
To Avoid Personal Injury or Death
Bedbar Assembly
Dual Point Adjust Cutting Units 10 10 Rev. D Greensmaster
10 11 Rev. D Dual Point Adjust Cutting units
Bedbar Removal and Installation
Installation Fig
Removal Fig
Bedbar Adjuster Service
Dual Point Adjust Cutting Units 10 12 Rev. D Greensmaster
10 13 Rev. D Dual Point Adjust Cutting units
Bedknife Replacement and Grinding
Replacement
Grinding
Reel Assembly
Dual Point Adjust Cutting Units 10 14 Rev. D Greensmaster
10 15 Rev. D Dual Point Adjust Cutting units
Reel Removal Fig
Right Side Plate Service Fig
Left Side Plate Service Fig
Dual Point Adjust Cutting Units 10 16 Rev. D Greensmaster
Reel Service Fig
10 17 Rev. D Dual Point Adjust Cutting units
Reel Installation Fig
Dual Point Adjust Cutting Units 10 18 Rev. D Greensmaster
10 19 Rev. D Dual Point Adjust Cutting units
Preparing a Reel for Grinding
Front Roller Removal and Installation
Dual Point Adjust Cutting Units 10 20 Rev. D Greensmaster
10 21 Rev. D Dual Point Adjust Cutting units
Front and Rear Roller Service
Seal Installation
Seal Removal
Dual Point Adjust Cutting Units 10 22 Rev. D Greensmaster
Bearing Installation
Bearing Removal
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