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Toro 3100 manual Introduction, For Four Bolt Adjust and Single Point Adjust Cutting Units

Models: 3100

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Chapter 9

Grooming Reel Cutting Units

Table of Contents

(For Four Bolt Adjust and Single Point Adjust Cutting Units)

SPECIFICATIONS	3	Groomer Reel Drive Belt Adjustment	19
SPECIAL TOOLS	4	Pull Frame Adjustment	20
TROUBLESHOOTING	6	REPAIRS	21
Factors Affecting Quality of Cut	6	Cutting Unit Removal and Installation	21
Factors Affecting Grooming	8	Reel Lapping	22
Groomer Mechanical Problems	9	Bedbar Removal and Installation	22
SET UP AND ADJUSTMENTS	10	Bedbar Bushing Replacement	24
Adjustment Summary and Check List	10	Bedknife Replacement	25
Bedknife to Reel Contact	11	Preparing Cutting Unit for Reel Grinding	25
Reel Bearing Service and Adjustment	12	Reel Removal and Bearing Replacement	26
Parallel Bedknife to Reel	13	Groomer Reel Blade Service	28
Leveling Rear Roller to Reel	14	Groomer Reel Drive Belt Replacement	28
Height of Cut	16	Groomer Reel Removal and Installation	29
Groomer Reel Depth Adjustment	18	Groomer Reel Clutch Service	30
Shield Height Adjustment	18	Bedknife Adjustment Knob Bearing Service . . .	32
Top Bar Adjustment	19	Lift Bail Replacement	33

Introduction

See Chapter 7 - 4 Bolt Adjust Cutting Units for specific information about 4 Bolt Adjust Cutting Units equipped with Grooming Reels. Specific information for 4-Bolt Adjust Cutting Units (i.e., bedknife to reel adjust- ment, bedbar removal and installation, and leveling rear roller to reel) is not covered in this chapter.

Greensmaster® 3100

Page 9 - 1 Rev. D

Introduction

Image 177

Toro 3100 manual For Four Bolt Adjust and Single Point Adjust Cutting Units, 9 1 Rev. D Introduction

Contents

Preface Greensmaster 3100/3050This page is intentionally blank Table Of Contents This page is intentionally blank Safety Instructions Safety InstructionsChapter Before OperatingWhile Operating Safety Instructions GreensmasterSafety Instructions Safety Instructions Greensmaster 2 1 Rev.. DB Product Records Product RecordsDecimal and Millimeter Equivalents Equivalents and ConversionsTo Metric Conversions Equivalents and Conversions GreensmasterTorque Specifications Torque SpecificationsCapscrew Markings and Torque Values U.S. Customary Capscrew Markings and Torque Values MetricThis page is intentionally blank Specifications Specification3 1 Rev. D Specifications Throttle Control Adjustment Fig AdjustmentsChoke Control Adjustment Fig Adjustments GreensmasterGovernor Lever Adjustment Fig Governor Adjustment Before starting engineThrottle Restrictor Adjustment Fig Secondary Spring Adjustments FigWarnin G Carburetor and Speed Control AdjustmentEngine Removal and Installation Installing the EngineRemoving the Engine Engine Removal and Installation Greensmaster Hydraulic System Table of ContentsDescription Specifications 4 2 Rev. DGeneral Information Hydraulic Fitting InstallationHydraulic Hoses Ring Face SealSAE Straight Thread O-Ring Port Non-adjustable Fig SAE Straight Thread O-Ring Port AdjustableGeneral Information Greensmaster Traction, No Position Hydraulic Flow DiagramsHydraulic Flow Diagrams Greensmaster Traction, Reverse Position Reel Drive, Mowing Operation Hydraulic Flow Diagrams 4 8 Rev. E Greensmaster31004 9 Rev. E Reel Drive, Lower Cutting UnitsReel Drive, Raising Cutting Units Hydraulic Flow Diagrams 4 10 Rev. E4 11 Rev. E Power Steering, R.H. Turn GreensmasterHydraulic Schematics Hydraulic Schematic Greensmaster 3100 2WD SerialRev. E Hydraulic Schematics 4 12.2 Rev. E Hydraulic Schematic Greensmaster 3100 3WD12.3 Hydraulic SchematicHydraulic Schematics 4 12.4 Rev. E Greensmaster Hydraulic Tester Fig Special ToolsDetent Installation Tool Fig Seal Protector FigSpecial Tools Greensmaster Seal Installation Tool Fig Assembly Studs FigControl Valve Spool Seal Installation Tools Fig Troubleshooting Greensmaster TroubleshootingSlow Groundspeed in All Traction Selections TroubleshootingSlow or No Ground Speed in No and Reverse No Appears Normal No Increase in Speed from No to No One or More Cutting Units Slow or No Reel Drive Action All Reels Slow or Will Not Turn Mow Pedal Won’t Stay Engaged Reels Slow Down or Stop Cutting Units Drop During Transport Cutting Units Lift Too Slowly or Not At All Center #1 Cutting Unit Operates in Raised Position Lift Pedal BindingSteering Loss, Steering Wander or Free Play Testing TestingTraction Pump Flow Traction Relief Setting Engine when the traction lever is engagedTesting Greensmaster Test Hook UP no Test B Relief Valve Setting ProcedureTest Hook UP NO.2 4 30 Rev. E TestingTest Hook UP NO.2 Testing 4 31 Rev. E GreensmasterEngine when the mow pedal is engaged Testing 4 32 Rev. E Greensmaster3100Reel Drive Pump Efficiency 4 33 Rev. E Testing Test a Reel Drive Motor Flow ProcedureTest Hook UP no 4 35 Rev. E Testing Test Hook UP no GreensmasterSteering Pump Flow and Relief Pressure Lift and Mow Pedal Height Adjustment Fig 4 37 Rev. B Adjustments Traction Pedal Adjustment FigTraction Return Linkage a ReverseRear Camshaft Adjustment Fig Reel Motor Shaft Seal Replacement Fig Reel Motor Removal and Installation FigRepairs RepairsRepairs 4 40 Rev. B Reel Motor 70-9800 Repair FigRepairs Repairs 4 41.1 Rev. B Greensmaster Reel Motor 94-3506 Repair aGreensmaster 4-41.2 Rev. B Repairs Disassembly Reel Motor 105-9770 Repair bRepairs 4 41.3 Rev. D Greensmaster Greensmaster 4-41.4 Rev. D Repairs InspectionRepairs 4 41.5 Rev. D Greensmaster ReassemblyThis page is intentionally blank Repairs Greensmaster Pump Repair Greensmaster 3100 shown Fig Relief Valve Service Repairs Greensmaster Control Valve Removal and Installation Fig Relief Valve Removal and Installation FigGreensmaster Repairs Rear Bonnet Side Fig Control Valve Spool Seal ReplacementControl Valve Internal Seal Replacement Fig Control Valve No Spool Detent Replacement Reassemble With the Following Procedures Control Valve No Spool Detent Replacement FigNo Center Lift Cylinder Fig Lift Cylinder Removal and InstallationNo and 3 Lift Cylinders Fig Lift Cylinder Repair No Center Fig Lift Cylinder Repair No and 3 Left and Right Fig Wheel Motor Removal and Installation Fig Wheel Motor Repair Disassembly of Motor FigBefore Assembling Motor Assembly of MotorRotor, Stator and Vane Assembly Reverse steps 1 3 to install the steering cylinder Steering Cylinder Repair Greensmaster 3100 Fig Repairs Greensmaster Steering Control Unit Repair Greensmaster 3100 Fig Meter Gerotor End Disassembly Control End Disassembly Push pin from spool and sleeve assembly Repairs Control End Reassembly Repairs Repairs Greensmaster Repairs Repairs Greensmaster Repairs Repairs Greensmaster Electrical System Wiring Schematics 5 2 Rev. D Greensmaster Wiring Schematic Greensmaster 3100, S/N BelowWiring Schematic Greensmaster 3100, S/N 80001 Wiring Schematics5 2.1 Rev. D Greensmaster 3100, S/N Wiring Schematic220999999 5 2.2 Rev. DWiring Schematic Wiring Schematics 5 2.4 Rev. D Greensmaster 3100/3050 Wiring Schematic Greensmaster 3050, S/N Below5 2.5 Rev. D Wiring Schematics Wiring Schematic Greensmaster 3050, S/N 80001Wiring Schematics 5 2.6 Rev. D Wiring Schematic Greensmaster 3050, S/N 230000001 and Up200999999 3100/3050This page is intentionally blank Before Start-Up Cold Oil Normal Operation Warm OilLeak Alert Volt Ohm Amp Meter Fig Continuity Tester FigSkin-Over Grease Fig Condition Cause Correction Problem Cause Correction Verify Interlock Operation Ignition Key Switch Fig Traction Neutral Switch Fig Seat Switch FigInterlock Module Fig Mow/Lift Switch FigBattery HourmeterTurf Guardian TM Leak Detector System Seat Switch Replacement and Adjustment Fig General Safety Interlock Switch ServiceTraction Neutral Switch Replacement and Adjustment Fig Wiring Harness Service Mow/Lift Switch Replacement and Adjustment FigBattery Specifications Battery Service6 1 Rev. B Wheels, Steering and BrakesSpecifications Greensmaster Brake Adjustment Fig Brake Disassembly Reassembly Brake Service FigSteering Arm Greensmaster Steering Cable Greensmaster6 5 Rev. B Repairs Repairs 6 6 Rev. B Greensmaster Bolt Adjust Cutting Units Page Page Page Page Page Page Use Loctite 271 on spline nut Rev. C Page Page Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut Rev. C Page Single Point Adjust Cutting Units Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut threads Rev. C Page Page Page Page Page Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut threads Rev. C Page Page For Four Bolt Adjust and Single Point Adjust Cutting Units Introduction9 1 Rev. D Introduction Page Page Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut threads Rev. C Page Page Page Page Page Page Page Page Page Page Page Page Page Page Use Loctite 271 on spline nut threads Rev. C Page Page Page Page Page Page This page is intentionally blank 10 1 Rev. D Dual Point Adjust Cutting units Dual Point Adjust Cutting UnitsWeight Dual Point Adjust Cutting Units 10 2 Rev. DMaximum Reel Speed 2200 RPM Backlapping Brush Assembly Gauge Bar Assembly10 3 Rev. D Dual Point Adjust Cutting units Bedknife Screw ToolDual Point Adjust Cutting Units 10 4 Rev. D Greensmaster Inner Grease Seal Installation WasherPlastic Plug Turf Evaluator ToolAfter installation to the bedbar Factor Possible Problem/Correction10 5 Rev. D Dual Point Adjust Cutting units Factors That Can Affect Quality of CutDual Point Adjust Cutting Units 10 6 Rev. D Greensmaster Set Up and Adjustments Characteristics10 7 Rev. D Dual Point Adjust Cutting units Dual Point Adjust Cutting Units 10 8 Rev. D Greensmaster InstallationHydraulic Reel Motor RemovalTo Avoid Personal Injury or Death 10 9 Rev. D Dual Point Adjust Cutting unitsDual Point Adjust Cutting Units 10 10 Rev. D Greensmaster Bedbar AssemblyInstallation Fig Bedbar Removal and Installation10 11 Rev. D Dual Point Adjust Cutting units Removal FigDual Point Adjust Cutting Units 10 12 Rev. D Greensmaster Bedbar Adjuster ServiceReplacement Bedknife Replacement and Grinding10 13 Rev. D Dual Point Adjust Cutting units GrindingDual Point Adjust Cutting Units 10 14 Rev. D Greensmaster Reel AssemblyReel Removal Fig 10 15 Rev. D Dual Point Adjust Cutting unitsLeft Side Plate Service Fig Right Side Plate Service FigDual Point Adjust Cutting Units 10 16 Rev. D Greensmaster 10 17 Rev. D Dual Point Adjust Cutting units Reel Service FigDual Point Adjust Cutting Units 10 18 Rev. D Greensmaster Reel Installation FigPreparing a Reel for Grinding 10 19 Rev. D Dual Point Adjust Cutting unitsDual Point Adjust Cutting Units 10 20 Rev. D Greensmaster Front Roller Removal and InstallationSeal Installation Front and Rear Roller Service10 21 Rev. D Dual Point Adjust Cutting units Seal RemovalBearing Installation Dual Point Adjust Cutting Units 10 22 Rev. D GreensmasterBearing Removal This page is intentionally blank Commercial Products