April
Blower Coil Air Handler
 Refrigerant warning information
Environmental Concerns
Responsible Refrigerant Practices
 Hazard of Explosion and Deadly Gases
 Trademarks
About This Manual
 Table of Contents
 BCXC-SVX01B-EN
 Digit 8 Unit Voltage
Digit 16 Motor Horsepower
Digits 1, 2, 3, 4 Unit Model
Digits 5, 6, 7 Unit Size
 Model Number Description
 Blower Coil General Information
General Information
 General Information
 Pre-Installation
Receiving and Handling
Jobsite Storage Recommendations
 Unit size Dimension a
Installation Preparation
Service Access
Pre-Installation
 Unit Location Recommendations
Unit Handling Procedure
Rigging and Handling
Improper Unit Lift
 Skid Removal
Pre-Installation Checklist
 Horizontal Blower Coil
Dimensions and Weights
Horizontal blower coil dimensions in. and weights lb
Unit Size RH LH Weight
 Vertical Blower Coil
Dimensions and Weights
Vertical blower coil dimensions in. and weights lb
Unit Size Weight
 Angle filter and mixing box dimensions in. and weights lb
Angle Filter and Mixing Box
Unit size
 AIR Flow Filter Filter Access Panel
Bottom or Top Access Filter Box
 Electric Heat
Electric heat dimensions in. and weights lb
 Supply Return
Steam coil box dimensions in. and weights lb
Steam Coil
Coil Connections, NPT
 Steam coil connection sizes, female connection, NPT
Coil Connections
Hydronic coil connection sizes, OD
DX coil connection sizes, OD
 Basic Piping
Piping Packages
 Dimensions and Weights Deluxe Piping
 Actual size
Piping Nominal
 Wiring Instructions
Installation Controls
Installing Wall Mounted Controls
Zone Sensor Installation
 Zone Sensors Without Interconnecting Wiring
Communication Wiring
Installation Controls
Service Communication Wiring
 Tracer Summit Communication Wiring
 Installation Electrical
 Electrical Grounding Restrictions Hazardous Voltage
Installation Electrical
Zone sensor maximum wiring distances, ft m
Wire size range Max. wiring distance
 Useful Formulas
Available electric heat, min-max kW
Unit size Voltage
 Motor electrical data
 380/50/3
220/50/1
240/50/1
190/50/3
 Horizontal Units, Model Bchc
Installation Mechanical
Installing the Unit
Bchc Installation Procedure
 Vertical Units, Model Bcvc
Installation Mechanical
 Mixing Box Option
Heating Coil Option
 Mixing Box Installation Procedure
Linkage Installation Procedure
Condensate Drain Connections
 Duct Connections
Recommended drain trap installation for draw-through units
 Refrigerant Coil Piping
Installation Piping
Water Coil Connections
Potential coil-freeze condition
 Installation Piping
Valve Damage
Suction Line
 Field-installed evaporation piping example
Field-Installing Evaporator Piping
 Steam Coils
Steam Piping
Coil Condensate
General
 Type NS steam coils, horizontal tubes for horizontal airflow
 Controls Interface
Control Options
Tracer Controllers
 Tracer controller ZN010 ZN510 ZN520
Rover Service Software
Controls Interface
Tracer controller input/output summary
 Tracer controller function summary
End Device Option Availability
Tracer Control Device ZN010 Tracer ZN510 Tracer ZN520
 Unit Location
Pre-Start Checklist
Pre-Start
Receiving
 Electrical
Pre-Start Component Overview
Ductwork
Unit Piping
 Start-Up
Sequence of Operation
Tracer ZN Controller Sequence of Operation
 Start-Up
Occupied Mode
Unoccupied Mode
Sensor type Sensor position Unit occupancy mode
 Occupied Standby Mode Tracer ZN510 or ZN520 only
Cooling Operation
Occupied Bypass Mode, Tracer ZN510 or ZN520 Only
 Heating Operation
Start-Up Economizer Cooling Tracer ZN520 Only
DX Cooling Tracer ZN520 only
Discharge Air Tempering Tracer ZN520 Only
 Fan sequence of operation
Fan Mode Operation Rotating Components
Tracer ZN520 fan configuration
Auto fan operation Fan speed default
 Continuous Fan Operation
Fan Speed Switch
Tracer ZN010 and ZN510
Tracer ZN520
 Fan Start on High Speed
Fan Off Delay
Fan mode operation, Tracer ZN010 and ZN510
Start-Up Fan Cycling Operation
 Fan operation in heating and cooling modes
Entering Water Temperature Sampling Function
Local fan switch enabled
Two- and Four-Pipe Changeover Operation
 Economizer Damper Tracer ZN520 Only
Unit mode as related to water temperature
Unit type EWT sensor required? Coil water temperature
Electric Heat Operation
 Binary Inputs
BIP1 Low Temperature Detection Option
Tracer Dehumidification Tracer ZN520 Only
Data Sharing Tracer ZN510 or ZN520 Only
 BIP4 Fan Status ZN520 Only
Binary input configurations
BIP2 Condensate Overflow Detection Option
BIP3 Occupancy Sensor
 Analog input Terminal Function Range ZN010 ZN510 ZN520
Analog Inputs
Binary Outputs
Analog inputs
 Zone Sensor
Space Temperature Measurement
Binary output configuration
Zone sensor wiring connections
 Local Setpoint
Fan Mode Switch
External Setpoint Adjustment
Fan Switch
 Communication Jack
On/Cancel Buttons
 Maintenance Procedures
Maintenance
 Torque in.-lb Ft-lb
Maintenance
Fan Assembly Set Screws
Fan Belt Tension
 BCBH/BCVC valve package waterflow limits
Belt tension
 BCHC/BCVC coil general data
Hydronic coil data
Row coil
 Steam coil data
 Drive data
Unit Motor Motor sheave Fan sheave Belt
1750 1450 Size Watts Browning Trane 60 Hz 50 Hz
 Steam, Hot Water, and Cooling Coil Cleaning Procedure
Coil Maintenance
Potential unit damage from coil cleaners
Inspecting and Cleaning Coils
 Rotating parts
Periodic Maintenance Checklists
 Maintenance
 Diagnostics
Troubleshooting
LED Activity
 Diagnostics
Manual Output Test Procedure
Manual Output Test
 Fan Cool output a Heat output Damper Steps J1-1, J1-3
Diagnostics
Translating Multiple Diagnostics
Tracer ZN520 test sequence
 Automatic Reset by the Controller
Resetting Diagnostics
 Diagnostic Reset Tracer ZN510 or ZN520 Only
Diagnostics Manual Output Test
Cycling Power
Rover Service Tool
 Diagnostic Fan Other outputsa
Tracer ZN010 and ZN510 controller diagnostics
Tracer ZN520 diagnostics
Diagnostic Latching Fan Valves Electric heat Damper
 Probably cause Explanation
Common Diagnostics
Fan outputs do not energize
Valves stay closed
 Valves stay open
Electric heat not operating
Fresh air damper stays closed
 DX or electric outputs do not energize
Fresh air damper stays open
 Two-Pipe Bcxc with Tracer ZN510
Wiring Diagrams
 Four-Pipe Bcxc with Tracer ZN510
Wiring Diagrams
 Four-Pipe Bcxc with Tracer ZN510
 Two-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Control Interface
 Four-Pipe Bcxc with Control Interface
 Bcxc with DX Coil and Tracer ZN520
Field Installed Device
 Bcxc with DX Coil, Hydronic Heating, and Tracer ZN520
 BCXC-SVX01B-EN