Blower Coil Air Handler
April
 Refrigerant warning information
Environmental Concerns
Responsible Refrigerant Practices
 Hazard of Explosion and Deadly Gases
 About This Manual
Trademarks
 Table of Contents
 BCXC-SVX01B-EN
 Digits 5, 6, 7 Unit Size
Digit 16 Motor Horsepower
Digits 1, 2, 3, 4 Unit Model
Digit 8 Unit Voltage
 Model Number Description
 General Information
Blower Coil General Information
 General Information
 Pre-Installation
Receiving and Handling
Jobsite Storage Recommendations
 Pre-Installation
Installation Preparation
Service Access
Unit size Dimension a
 Improper Unit Lift
Unit Handling Procedure
Rigging and Handling
Unit Location Recommendations
 Pre-Installation Checklist
Skid Removal
 Unit Size RH LH Weight
Dimensions and Weights
Horizontal blower coil dimensions in. and weights lb
Horizontal Blower Coil
 Unit Size Weight
Dimensions and Weights
Vertical blower coil dimensions in. and weights lb
Vertical Blower Coil
 Angle filter and mixing box dimensions in. and weights lb
Angle Filter and Mixing Box
Unit size
 Bottom or Top Access Filter Box
AIR Flow Filter Filter Access Panel
 Electric heat dimensions in. and weights lb
Electric Heat
 Coil Connections, NPT
Steam coil box dimensions in. and weights lb
Steam Coil
Supply Return
 DX coil connection sizes, OD
Coil Connections
Hydronic coil connection sizes, OD
Steam coil connection sizes, female connection, NPT
 Piping Packages
Basic Piping
 Dimensions and Weights Deluxe Piping
 Piping Nominal
Actual size
 Zone Sensor Installation
Installation Controls
Installing Wall Mounted Controls
Wiring Instructions
 Service Communication Wiring
Communication Wiring
Installation Controls
Zone Sensors Without Interconnecting Wiring
 Tracer Summit Communication Wiring
 Installation Electrical
 Wire size range Max. wiring distance
Installation Electrical
Zone sensor maximum wiring distances, ft m
Electrical Grounding Restrictions Hazardous Voltage
 Useful Formulas
Available electric heat, min-max kW
Unit size Voltage
 Motor electrical data
 190/50/3
220/50/1
240/50/1
380/50/3
 Bchc Installation Procedure
Installation Mechanical
Installing the Unit
Horizontal Units, Model Bchc
 Installation Mechanical
Vertical Units, Model Bcvc
 Heating Coil Option
Mixing Box Option
 Mixing Box Installation Procedure
Linkage Installation Procedure
Condensate Drain Connections
 Recommended drain trap installation for draw-through units
Duct Connections
 Potential coil-freeze condition
Installation Piping
Water Coil Connections
Refrigerant Coil Piping
 Installation Piping
Valve Damage
Suction Line
 Field-Installing Evaporator Piping
Field-installed evaporation piping example
 General
Steam Piping
Coil Condensate
Steam Coils
 Type NS steam coils, horizontal tubes for horizontal airflow
 Controls Interface
Control Options
Tracer Controllers
 Tracer controller input/output summary
Rover Service Software
Controls Interface
Tracer controller ZN010 ZN510 ZN520
 Tracer controller function summary
End Device Option Availability
Tracer Control Device ZN010 Tracer ZN510 Tracer ZN520
 Receiving
Pre-Start Checklist
Pre-Start
Unit Location
 Unit Piping
Pre-Start Component Overview
Ductwork
Electrical
 Start-Up
Sequence of Operation
Tracer ZN Controller Sequence of Operation
 Sensor type Sensor position Unit occupancy mode
Occupied Mode
Unoccupied Mode
Start-Up
 Occupied Standby Mode Tracer ZN510 or ZN520 only
Cooling Operation
Occupied Bypass Mode, Tracer ZN510 or ZN520 Only
 Discharge Air Tempering Tracer ZN520 Only
Start-Up Economizer Cooling Tracer ZN520 Only
DX Cooling Tracer ZN520 only
Heating Operation
 Auto fan operation Fan speed default
Fan Mode Operation Rotating Components
Tracer ZN520 fan configuration
Fan sequence of operation
 Tracer ZN520
Fan Speed Switch
Tracer ZN010 and ZN510
Continuous Fan Operation
 Start-Up Fan Cycling Operation
Fan Off Delay
Fan mode operation, Tracer ZN010 and ZN510
Fan Start on High Speed
 Two- and Four-Pipe Changeover Operation
Entering Water Temperature Sampling Function
Local fan switch enabled
Fan operation in heating and cooling modes
 Electric Heat Operation
Unit mode as related to water temperature
Unit type EWT sensor required? Coil water temperature
Economizer Damper Tracer ZN520 Only
 Data Sharing Tracer ZN510 or ZN520 Only
BIP1 Low Temperature Detection Option
Tracer Dehumidification Tracer ZN520 Only
Binary Inputs
 BIP3 Occupancy Sensor
Binary input configurations
BIP2 Condensate Overflow Detection Option
BIP4 Fan Status ZN520 Only
 Analog inputs
Analog Inputs
Binary Outputs
Analog input Terminal Function Range ZN010 ZN510 ZN520
 Zone sensor wiring connections
Space Temperature Measurement
Binary output configuration
Zone Sensor
 Fan Switch
Fan Mode Switch
External Setpoint Adjustment
Local Setpoint
 On/Cancel Buttons
Communication Jack
 Maintenance
Maintenance Procedures
 Fan Belt Tension
Maintenance
Fan Assembly Set Screws
Torque in.-lb Ft-lb
 Belt tension
BCBH/BCVC valve package waterflow limits
 BCHC/BCVC coil general data
Hydronic coil data
Row coil
 Steam coil data
 Drive data
Unit Motor Motor sheave Fan sheave Belt
1750 1450 Size Watts Browning Trane 60 Hz 50 Hz
 Inspecting and Cleaning Coils
Coil Maintenance
Potential unit damage from coil cleaners
Steam, Hot Water, and Cooling Coil Cleaning Procedure
 Periodic Maintenance Checklists
Rotating parts
 Maintenance
 Diagnostics
Troubleshooting
LED Activity
 Diagnostics
Manual Output Test Procedure
Manual Output Test
 Tracer ZN520 test sequence
Diagnostics
Translating Multiple Diagnostics
Fan Cool output a Heat output Damper Steps J1-1, J1-3
 Resetting Diagnostics
Automatic Reset by the Controller
 Rover Service Tool
Diagnostics Manual Output Test
Cycling Power
Diagnostic Reset Tracer ZN510 or ZN520 Only
 Diagnostic Latching Fan Valves Electric heat Damper
Tracer ZN010 and ZN510 controller diagnostics
Tracer ZN520 diagnostics
Diagnostic Fan Other outputsa
 Valves stay closed
Common Diagnostics
Fan outputs do not energize
Probably cause Explanation
 Valves stay open
Electric heat not operating
Fresh air damper stays closed
 Fresh air damper stays open
DX or electric outputs do not energize
 Wiring Diagrams
Two-Pipe Bcxc with Tracer ZN510
 Wiring Diagrams
Four-Pipe Bcxc with Tracer ZN510
 Four-Pipe Bcxc with Tracer ZN510
 Two-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Control Interface
 Four-Pipe Bcxc with Control Interface
 Field Installed Device
Bcxc with DX Coil and Tracer ZN520
 Bcxc with DX Coil, Hydronic Heating, and Tracer ZN520
 BCXC-SVX01B-EN