April
Blower Coil Air Handler
 Responsible Refrigerant Practices
Refrigerant warning information
Environmental Concerns
 Hazard of Explosion and Deadly Gases
 Trademarks
About This Manual
 Table of Contents
 BCXC-SVX01B-EN
 Digits 1, 2, 3, 4 Unit Model
Digit 16 Motor Horsepower
Digits 5, 6, 7 Unit Size
Digit 8 Unit Voltage
 Model Number Description
 Blower Coil General Information
General Information
 General Information
 Jobsite Storage Recommendations
Pre-Installation
Receiving and Handling
 Service Access
Installation Preparation
Pre-Installation
Unit size Dimension a
 Rigging and Handling
Unit Handling Procedure
Improper Unit Lift
Unit Location Recommendations
 Skid Removal
Pre-Installation Checklist
 Horizontal blower coil dimensions in. and weights lb
Dimensions and Weights
Unit Size RH LH Weight
Horizontal Blower Coil
 Vertical blower coil dimensions in. and weights lb
Dimensions and Weights
Unit Size Weight
Vertical Blower Coil
 Unit size
Angle filter and mixing box dimensions in. and weights lb
Angle Filter and Mixing Box
 AIR Flow Filter Filter Access Panel
Bottom or Top Access Filter Box
 Electric Heat
Electric heat dimensions in. and weights lb
 Steam Coil
Steam coil box dimensions in. and weights lb
Coil Connections, NPT
Supply Return
 Hydronic coil connection sizes, OD
Coil Connections
DX coil connection sizes, OD
Steam coil connection sizes, female connection, NPT
 Basic Piping
Piping Packages
 Dimensions and Weights Deluxe Piping
 Actual size
Piping Nominal
 Installing Wall Mounted Controls
Installation Controls
Zone Sensor Installation
Wiring Instructions
 Installation Controls
Communication Wiring
Service Communication Wiring
Zone Sensors Without Interconnecting Wiring
 Tracer Summit Communication Wiring
 Installation Electrical
 Zone sensor maximum wiring distances, ft m
Installation Electrical
Wire size range Max. wiring distance
Electrical Grounding Restrictions Hazardous Voltage
 Unit size Voltage
Useful Formulas
Available electric heat, min-max kW
 Motor electrical data
 240/50/1
220/50/1
190/50/3
380/50/3
 Installing the Unit
Installation Mechanical
Bchc Installation Procedure
Horizontal Units, Model Bchc
 Vertical Units, Model Bcvc
Installation Mechanical
 Mixing Box Option
Heating Coil Option
 Condensate Drain Connections
Mixing Box Installation Procedure
Linkage Installation Procedure
 Duct Connections
Recommended drain trap installation for draw-through units
 Water Coil Connections
Installation Piping
Potential coil-freeze condition
Refrigerant Coil Piping
 Suction Line
Installation Piping
Valve Damage
 Field-installed evaporation piping example
Field-Installing Evaporator Piping
 Coil Condensate
Steam Piping
General
Steam Coils
 Type NS steam coils, horizontal tubes for horizontal airflow
 Tracer Controllers
Controls Interface
Control Options
 Controls Interface
Rover Service Software
Tracer controller input/output summary
Tracer controller ZN010 ZN510 ZN520
 Tracer Control Device ZN010 Tracer ZN510 Tracer ZN520
Tracer controller function summary
End Device Option Availability
 Pre-Start
Pre-Start Checklist
Receiving
Unit Location
 Ductwork
Pre-Start Component Overview
Unit Piping
Electrical
 Tracer ZN Controller Sequence of Operation
Start-Up
Sequence of Operation
 Unoccupied Mode
Occupied Mode
Sensor type Sensor position Unit occupancy mode
Start-Up
 Occupied Bypass Mode, Tracer ZN510 or ZN520 Only
Occupied Standby Mode Tracer ZN510 or ZN520 only
Cooling Operation
 DX Cooling Tracer ZN520 only
Start-Up Economizer Cooling Tracer ZN520 Only
Discharge Air Tempering Tracer ZN520 Only
Heating Operation
 Tracer ZN520 fan configuration
Fan Mode Operation Rotating Components
Auto fan operation Fan speed default
Fan sequence of operation
 Tracer ZN010 and ZN510
Fan Speed Switch
Tracer ZN520
Continuous Fan Operation
 Fan mode operation, Tracer ZN010 and ZN510
Fan Off Delay
Start-Up Fan Cycling Operation
Fan Start on High Speed
 Local fan switch enabled
Entering Water Temperature Sampling Function
Two- and Four-Pipe Changeover Operation
Fan operation in heating and cooling modes
 Unit type EWT sensor required? Coil water temperature
Unit mode as related to water temperature
Electric Heat Operation
Economizer Damper Tracer ZN520 Only
 Tracer Dehumidification Tracer ZN520 Only
BIP1 Low Temperature Detection Option
Data Sharing Tracer ZN510 or ZN520 Only
Binary Inputs
 BIP2 Condensate Overflow Detection Option
Binary input configurations
BIP3 Occupancy Sensor
BIP4 Fan Status ZN520 Only
 Binary Outputs
Analog Inputs
Analog inputs
Analog input Terminal Function Range ZN010 ZN510 ZN520
 Binary output configuration
Space Temperature Measurement
Zone sensor wiring connections
Zone Sensor
 External Setpoint Adjustment
Fan Mode Switch
Fan Switch
Local Setpoint
 Communication Jack
On/Cancel Buttons
 Maintenance Procedures
Maintenance
 Fan Assembly Set Screws
Maintenance
Fan Belt Tension
Torque in.-lb Ft-lb
 BCBH/BCVC valve package waterflow limits
Belt tension
 Row coil
BCHC/BCVC coil general data
Hydronic coil data
 Steam coil data
 1750 1450 Size Watts Browning Trane 60 Hz 50 Hz
Drive data
Unit Motor Motor sheave Fan sheave Belt
 Potential unit damage from coil cleaners
Coil Maintenance
Inspecting and Cleaning Coils
Steam, Hot Water, and Cooling Coil Cleaning Procedure
 Rotating parts
Periodic Maintenance Checklists
 Maintenance
 LED Activity
Diagnostics
Troubleshooting
 Manual Output Test
Diagnostics
Manual Output Test Procedure
 Translating Multiple Diagnostics
Diagnostics
Tracer ZN520 test sequence
Fan Cool output a Heat output Damper Steps J1-1, J1-3
 Automatic Reset by the Controller
Resetting Diagnostics
 Cycling Power
Diagnostics Manual Output Test
Rover Service Tool
Diagnostic Reset Tracer ZN510 or ZN520 Only
 Tracer ZN520 diagnostics
Tracer ZN010 and ZN510 controller diagnostics
Diagnostic Latching Fan Valves Electric heat Damper
Diagnostic Fan Other outputsa
 Fan outputs do not energize
Common Diagnostics
Valves stay closed
Probably cause Explanation
 Fresh air damper stays closed
Valves stay open
Electric heat not operating
 DX or electric outputs do not energize
Fresh air damper stays open
 Two-Pipe Bcxc with Tracer ZN510
Wiring Diagrams
 Four-Pipe Bcxc with Tracer ZN510
Wiring Diagrams
 Four-Pipe Bcxc with Tracer ZN510
 Two-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Tracer ZN520
 Four-Pipe Bcxc with Control Interface
 Four-Pipe Bcxc with Control Interface
 Bcxc with DX Coil and Tracer ZN520
Field Installed Device
 Bcxc with DX Coil, Hydronic Heating, and Tracer ZN520
 BCXC-SVX01B-EN