Wiring Diagrams

BCXC with DX Coil, Hydronic Heating, and Tracer ZN520

460 volt/3 phase

economizer damper

condensate overflow

wall-mounted zone sensor

NOTES:

1UNLESS OTHERWISE NOTED, ALL SWITCHES ARE SHOWN AT 25˚ C (77˚ F), AT ATMOSPHERIC PRESSURE, AT

50% RELATIVE HUMIDITY, WITH ALL UTILITIES TURNED

1OFF, AND AFTER A NORMAL SHUTDOWN HAS OCCURED.

2DASHED LINES INDICATE RECOMMENDED FIELD WIRING

2BY OTHERS. DASHED LINE ENCLOSURES AND/OR DASHED DEVICE OUTLINES INDICATE COMPONENTS PROVIDED BY THE FIELD. SOLID LINES INDICATE WIRING BY

460/60/3

L1 L2 L3

DEVICE PREFIX LOCATION CODE

AREA

LOCATION

1

MAIN CONTROL PANEL

2

SUPPLY FAN AND COIL SECTION

3

 

4

MIXING BOX SECTION

 

LEGEND

 

DEVICE

DESCRIPTION

LINE

DESIGNATION

NUMBER

 

1CB1

TRANSFORMER CIRCUIT BREAKER

16

1K1

SUPPLY FAN CONTACTOR

20

1K3

DX RELAY

24

3

TRANE CO.

5

EXTERNAL PIPING

1S1

MANUAL DISCONNECT SWITCH

7

7S6

7S6

6

1T1

CONTROL POWER TRANSFORMER

16

3ALL FIELD WIRING MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE (NEC), STATE AND LOCAL

4REQUIREMENTS.

4 NUMBERS ALONG THE RIGHT SIDE OF THE SCHEMATIC

5DESIGNATE THE LOCATION OF CONTACTS BY LINE NUMBER.

5 FIELD SUPPLIED CONTROL RELAYS, POWERED BY THIS UNIT,

7

FIELD INSTALLED DEVICE

1TB1-L1,-L2

CONTROL TERMINAL BLOCK

 

1U1

ZN CONTROLLER

18

2B1

SUPPLY FAN MOTOR

11

2RT1

DISCHARGE AIR TEMP SENSOR

33

2S2

CONDENSATE OVERFLOW SWITCH

32

6

MUST BE PILOT DUTY RATED, 24VAC COIL, 6VA MAX.

2S3

FREEZE-STAT

30

6WIRING TO ZONE SENSOR MUST BE 16-22 AWG, CU TWISTED PAIR SHIELDED CABLE AND NO MORE THAN 1000 FT LG.

7SHIELD MUST BE GROUNDED AT UCM END(END CHASSIS) AND TAPED AT THE OTHER END. IF INSTALLED IN CONDUIT, DO NOT INSTALL WIRES IN CONDUIT THAT CONTAINS WIRES 24VAC

8OR HIGH VOLTAGE POWER WIRES.

7 COMMUNICATION WIRE MUST BE TRANE PART NO.

9400-20-28, OR WINDY CITY OR CONNECT AIR

"LEVEL 4" CABLE. MAXIMUM OF 4500 FOOT AGGREGATE RUN.

10CAUTION! DO NOT RUN POWER IN THE SAME

CONDUIT OR WIRE BUNDLE WITH COMMUNICATION LINK.

FOR ADDITIONAL INFORMATION REFER TO EMTX-EB-68.

11

8 BLUE CONNECTORS USED FOR COOLING CIRCUIT, RED CONNECTORS USED FOR HEATING CIRCUIT.

12BLUE WIRES USED FOR COOLING CIRCUIT, RED WIRES USED FOR HEATING CIRCUIT.

139

14

15

 

 

 

 

W(BLK)

1CB1

16

 

 

 

 

 

 

 

E

1TB1-L2

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

18

 

1TB1-L1

C,K,M (BLK)

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

19

 

 

 

 

1K1

 

 

 

 

 

GRN

1S1

EQUIPMENT

GROUND

BLU

BLK BLK BLK

1A 2A 3A

1K1

A,BLK/RED

1K12

A,BLK

1K1

A

BLK

BLK/RED

1T1

24V

75VA

2S8

EVAP DEFROST FROSTAT

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4A

 

2B1

7B3

HEATING COIL VALVE MOTOR

25

 

 

 

 

 

 

COM

 

 

7K5

EXHAUST FAN CONTROL RELAY

21

5A

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOW

31

 

 

 

 

 

6A

 

 

 

7RT3

OUTSIDE AIR TEMP SENSOR

35

 

HI

 

GRN

7S6

FUSED DISCONNECT SWITCH

3

 

 

 

7U4

MIXING BOX DAMPER ACTUATOR

27

 

 

 

 

7U6

ZONE SENSOR MODULE

20

 

 

 

 

P

PLUG CONNECTOR

 

 

 

 

 

J

JACK CONNECTOR

 

YEL

 

 

 

1TB1-L2

B(BLK)

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

D(WHT)

 

 

 

 

 

1U1

 

 

 

 

 

TB1-1 24V

POWER

GND TB1-2

D

 

 

 

 

 

 

 

J1

 

 

 

 

7U6

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

E

(BLK)

20

 

 

17A(BLK)

 

 

 

 

1K1-10,12

1 HIGH SPEED

ZONE TB3-1

1 ZONE

1TB1-L1

21

22

1TB1-L1

23

24

1TB1-L1

25

26

27

28

 

1TB1-L1

10

 

7K5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1P1-1

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

14A(YEL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

1K2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1P1-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1P2-1

 

 

 

 

5

1K3

 

5P4-2

 

 

5P3-2

 

 

 

1P2-2

 

1P1-3

 

K

 

5P3-1

5P4-1

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DX COOLING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

1J2-1

2J3-1

 

5J4-1

2

4

 

5J4-2

2J3-2

 

 

 

1J2-2

 

1P1-5

 

 

8

 

J1P2-3

 

 

 

1K3

 

 

5P32S8-3

 

 

 

 

 

 

 

 

 

 

1P2-1

 

5P3-3

 

5P4-3

G,J

5P4-3 38A

19B

1P21P2--23

 

C

 

 

1J2-1

1J2-3

 

2J3-3

5J4-3

1

35J4-3

2J3-3

 

 

 

1J2-3

 

1P1-56

 

 

 

 

 

 

 

 

 

 

7B3 (7VA MAX)

5P7-2

 

 

5P6-2

 

 

 

 

1J2-2

 

2S7

1P5-1

L

5P6-1

5P7-1

 

15A

 

B

1P5-2

C

 

 

 

 

 

 

 

 

 

 

M

 

 

 

 

 

D 5J7-1

 

M

 

 

 

 

 

 

 

 

 

10

1J5-1

2J6-1

 

 

 

5J7-2

2J6-2

 

 

 

1J5-2

 

1P1-9

 

 

 

 

 

 

 

 

 

 

 

8

 

1P5-3

5P6-3

 

5P7-3

 

5P7-3

 

 

5P6-3

 

 

 

1P5-3

 

 

 

 

 

 

 

1J5-3

 

2J6-3

5J7-3

 

5J7-3

2J6-3

 

 

 

1J5-3

 

1P1-10

 

 

 

 

 

 

 

 

 

 

7U4

 

 

 

 

 

 

 

1J8-1

 

 

 

 

E(WHT)

1P8-3

 

 

 

4P9-3

 

 

 

2J9-1

 

 

12A(PNK)

 

 

 

 

 

 

SPLICE

 

TR1 CCW

 

SPLICE

 

 

 

 

 

 

1J8-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2J9-3

 

 

4P9-1

 

 

1P8-1

 

 

1P1-11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B(BLK)

 

 

1P8-4

 

 

 

4P9SPLICE-4

 

TR

CW

 

SPLICE2J9-2

 

 

1J8-2

13A(BRN)

 

 

1J8-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2J9-4

 

 

 

 

4P9-2

 

1P8-2

 

 

 

1P1-12

2 EXHAUST

GND TB3-2

 

2

COM

 

 

 

SET TB3-3

 

3

CSP

 

 

 

FAN TB3-4

 

4

FAN SWITCH

 

 

5 ON/OFF

TB2-6

 

6

COMM LOW(-)

 

1K3-23

-

 

 

CLG

COMM

 

 

 

 

 

 

 

 

 

9 ON/OFF

TB2-5

+

5

COMM HI(+)

 

 

HTG

 

 

 

 

 

 

 

LO(-)

 

 

 

 

TB2-4

 

 

 

 

 

-

 

TRACER

 

 

 

COMM

 

 

 

 

 

HI(+)

COMM OUT

 

 

11 OPEN

 

 

 

 

TB2-3

+

SPLICE AND

 

 

OAD

 

 

 

 

 

INSULATE SHIELDS

 

12 CLOSE

TB2-2

 

 

-

LO(-)

 

 

 

 

COMM

TRACER

7

 

 

 

 

 

 

 

 

 

COMM IN

 

 

 

 

 

 

 

29

TB4-1 BOP

TB2-1

 

HI(+)

30

31

32

33

34

35

36

37

38

39

40

41

42

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

NOTICE

Use copper conductors only!

Unit terminals are not designed to accept other conductor types. Failure to use copper conductors could cause equipment damage.

9

GENERIC BOP

5RT2

1P11-1

 

5P10-1

2J10-1

1J11-1

1P11-2

 

 

 

5P10-2

2J10-2

1J11-2

 

27RT1

B

34A(BRN)

 

 

 

 

2P12-1

2J12-1

 

 

B

35A(BRN)

 

 

2P12-2

2J12-2

SPLICE

7RT3

SPLICE

 

GENERIC

+

 

 

 

 

 

 

 

 

 

 

 

 

 

21A(GRA)

 

 

 

2S3

 

 

 

 

 

TB4-2 24V

J2-1

 

 

 

 

 

 

 

 

BI-1

 

 

 

 

 

 

 

 

 

 

 

 

 

FRZ-STAT

J2-2

 

22A(GRA)

 

 

 

 

 

 

 

 

 

 

 

23A(PUR)

2P13-1

2S2

 

B

2J13-2

 

J2-3

 

BI-2

 

 

2J13-1

 

B

 

 

 

 

2P13-2

 

 

 

 

 

 

 

 

 

 

 

GREEN PLUG

 

 

CONDENSATE

 

24A(PUR)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J3-3

J2-4

 

 

 

 

 

 

 

 

 

 

 

 

AI-2 DAT

 

 

 

 

 

 

 

 

 

 

 

 

 

J3-4

J2-5

 

 

 

 

 

 

 

 

 

 

OR FIELD RECONFIGURED

BI-3

 

 

 

 

 

OCC/UNOCC

 

 

 

 

 

AS GENERIC

J3-5

J2-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AI-3-OAT

 

 

 

 

 

 

2S5

 

 

 

 

 

J3-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BCXC-SVX01B-EN

91

Page 91
Image 91
Trane BCHC, BCVC, BCXC-SVX01B-EN manual Bcxc with DX Coil, Hydronic Heating, and Tracer ZN520