Ceramic Refractory Installation

The ceramic refractories are fragile and should be handled with care. Due to the size of the refractories, an assistant may be helpful.

 

Refractory,

 

Refractory,

 

Left Side

 

Right Side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refractory, End

Hearth

Refractory, Right Hearth

Refractory, Left Hearth

FP1580

Fig. 40 Ceramic refractory panels.

1.Using a Robertson screwdriver, remove the two (2) nuts holding each fettle to the burner assembly.

2.Identify the side refractory. The refractory with the small cut out at the bottom must be installed on the side where the plumbing for the pilot and manifold are. The other side refractory has a larger cut out at the bottom. This is designed to allow the opening for the fresh air coming to the combustion chamber unobstructed. (Fig. 40)

3.Start with either the right side refractory or left side refractory. Hold the refractory at an angle. Slide and seat the bottom edge toward the bottom of the firebox. Tilt it carefully toward the side until the piece is in place. Using the two (2) brackets and four (4) screws provided with the refractory kit, fasten each bracket to the top of the firebox on each side. NOTE: Use existing holes in firebox.

4.Place the right and left hearth refractories at on each side of the burner tube assembly.

5.Install the end hearth refractories and align with the right and left hearth refractories already installed.

6.Reinstall the burner tube and fettle.

Chateau™ Decorative Gas Appliance

Log, Lava Rock and Ember Placement

Unpack the logs from packaging and remove each log from its wrapping material.

The logs are fragile and should be handled with care. Keep the packaging materials out of the reach of children and dispose of the material in a safe manner.

IMPORTANT: Review these instructions and famil- iarize yourself with each log before beginning log placement. Find the notches, pins and indentations on each log. Follow the instructions closely, using the Log ID (Fig. 41) and the illustrations to assist in correctly placing each log.

Log Pilot Plumbing

Log Overlay

 

Log Grate/Burner

Log Left Grate (2)

Tube (2)

 

Log Middle

Log Right Grate

 

Log Front Right (2)

Log Front Upper

Right (2)

 

LG421

Fig. 41 DVT38S2 log identification.

1.Ensure the four (4) screws that attach the fettle to the burner are secure.

2.Set the andirons in place by hooking the tabs on the back of the andirons over the webs of the fettle. (Fig. 42) Repeat process for andirons on both sides of burner.

3.Place the volcanic rock over the lower refractory in front of each burner tube assembly and around the burner assembly as desired. (Fig. 43) Do not ob- struct fresh air inlet with volcanic rock.

20009543

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Vermont Casting DVT38S2 installation instructions Ceramic Refractory Installation, Log, Lava Rock and Ember Placement