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TC2 204060 manual
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76 pages, 4.83 Mb
TM
TM
Series Battery Charger
Owner’s Guide
TC2 204060 Series BattChg Owners Guide.book Page i Friday, July 8, 2011 11:44 AM
Contents
Main
Page
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Trademarks
Contact Information
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Notice of Copyright
About This Guide
Page
iv Truecharge2 Series Battery Charger Owners Guide
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS OWNERS GUIDE FOR FUTURE
REFERENCE.
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FIRE AND BURN HAZARD
PERSONAL INJURY HAZARD
vi Truecharge2 Series Battery Charger Owners Guide
Precautions When Working With Batteries
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLO- SION FROM VENTED GASES HAZARDS
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Precautions When Preparing to Charge
Precautions When Placing the Battery Charger
EXPOSURE TO CHEMICALS AND GASES HAZARD
RISK OF DAMAGE TO THE BATTERY CHARGER
viii Truecharge2 Series Battery Charger Owners Guide
FCC Information to the User
Contents
Page
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Introduction
Truecharge2 Battery Charger
Standard and Protection Features
2 Truecharge2 Series Battery Charger Owners Guide
Introduction
Truecharge 2 Battery Charger Features
Front Panel
Rear Panel
Onboard Control and Status Display Panel
6 Truecharge2 Series Battery Charger Owners Guide
Truecharge 2 Battery Charger Features
Item Description
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Truecharge 2 Battery Charger Features
Item Description Item Description
8 Truecharge2 Series Battery Charger Owners Guide
Preparing For Installation
IMPROPER INSTALLATION BY AN UNQUALIFIED INSTALLER
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Tools and Materials
10 Truecharge2 Series Battery Charger Owners Guide
Location
Condition Requirement
EXPLOSION HAZARD FOR IEC MODELS ONLY
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(a) (b)
12 Truecharge2 Series Battery Charger Owners Guide
Wiring Requirements
(c) (d)
(
c )(
d )
ELECTRICAL SHOCK AND FIRE HAZARD
DC Wiring
Over-current Protection Disconnect
Wire Length (
Wire Size (AWG and mm2)
Wire Length (max length one way)
AC Wiring
AWG Max. Fuse/Breaker
FIRE HAZARD
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Other examples of AC wiring requirements:
Battery Bank Size Requirements
12 Vdc Models
24 Vdc Models
16 Truecharge2 Series Battery Charger Owners Guide
Installing the Truecharge 2 Battery Charger
Installation Sequence
Step 1: Mounting the Battery Charger
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Step 2: Connecting the DC Chassis Ground (Earth)
18 Truecharge2 Series Battery Charger Owners Guide
Step 3: Installing DC Wiring
ACCIDENTAL SHORT OR SPARK HAZARD
SHOCK HAZARD
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REVERSE POLARITY DAMAGE
Page
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Step 4: Installing AC Wiring
22 Truecharge2 Series Battery Charger Owners Guide
Conductor Charger Pigtail Color Code
AC Supply Wire Color Code
FIRE HAZARD
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24 Truecharge2 Series Battery Charger Owners Guide
Step 5: Powering Up
EXPLOSION AND/OR FIRE HAZARD
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Installing a Parallel Configuration
DAMAGE TO THE BATTERY CHARGER
26 Truecharge2 Series Battery Charger Owners Guide
Installing a Parallel Configuration
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Installing Batteries
Input Voltage Operating and Derating
28 Truecharge2 Series Battery Charger Owners Guide
Multi-Stage Charging
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Three-Stage Charging
30 Truecharge2 Series Battery Charger Owners Guide
Two-Stage Charging
Charging Voltage Setpoints
Battery Qualification
Temperature Considerations
32 Truecharge2 Series Battery Charger Owners Guide
Setting the Battery Temperature without a BTS
Operating DC Loads
34 Truecharge2 Series Battery Charger Owners Guide
Configuring the Truecharge2 Battery Charger
Configuring the Charger Mode
Configuring the Battery Bank Type
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Charging Batteries
Mode Charger Status LEDON
36 Truecharge2 Series Battery Charger Owners Guide
Charging Batteries
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Equalizing Flooded Batteries
38 Truecharge2 Series Battery Charger Owners Guide
Equalizing Flooded Batteries
Performing An Equalization
RISK OF EQUIPMENT DAMAGE
EXPLOSION, FIRE, AND BURN HAZARDS
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Equalizing Flooded Batteries
40 Truecharge2 Series Battery Charger Owners Guide
Transitioning the Charger to ON, Standby, or Disabled
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Accessing Charger Information
Reading Onboard Display LEDs
Reporting While Charging or Equalizing
42 Truecharge2 Series Battery Charger Owners Guide
Reporting Without AC Power or While on Standby
Indicator LEDs on the Onboard Display Panel
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Fault or Warning
44 Truecharge2 Series Battery Charger Owners Guide
Fault or Warning
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Fault or Warning
46 Truecharge2 Series Battery Charger Owners Guide
Using A Generator As Source Power
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Maintaining the Charger
48 Truecharge2 Series Battery Charger Owners Guide
Replacing the DC Output Fuse
IMPROPER INSTALLATION BY AN UNQUALIFIED INSTALLER
Fuse Replacement Ratings
50 Truecharge2 Series Battery Charger Owners Guide
Troubleshooting
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52 Truecharge2 Series Battery Charger Owners Guide
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54 Truecharge2 Series Battery Charger Owners Guide
Specifications
Physical Specifications
AC Input Specifications
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56 Truecharge2 Series Battery Charger Owners Guide
Environmental Specifications
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Protection Features
Regulatory Approvals
58 Truecharge2 Series Battery Charger Owners Guide
Warranty and Return Information
Warranty
What does this warranty cover and how long does it last? This
What will Xantrex do?
How do you get service?
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What proof of purchase is required?
What does this warranty not cover?
60 Truecharge2 Series Battery Charger Owners Guide
Disclaimer
Product
CONSUMERS IN THE EUROPEAN UNION:
CONSUMERS IN THE REST OF THE WORLD: Exclusions
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Return Material Authorization Policy
Return Procedure
If you are returning a product from outside of the USA or Canada
If you are returning a product to a Xantrex Authorized Service Center (ASC)
Out of Warranty Service
Information About Your System