TC2 204060 Series BattChg Owners Guide.book Page 9 Friday, July 8, 2011 11:44 AM
Preparing For Installation
4DC positive cables
5DC circuit breakers or DC fused disconnects
6Battery or battery bank
7Battery Temp. Sensor
(optional accessory part number:
8Engine ground bus or DC negative bus
9Ground bus
10DC chassis ground (earth)
11Remote panel
(optional accessory part number:
Tools and Materials
To mount and connect the Truecharge2 Battery Charger you need the following tools:
•10 mm socket wrench and extension for the DC terminals and ground stud,
•Phillips screwdriver for removing and
•power drill/screwdriver,
•drill bit set for pilot holes for mounting screws (if using #6 mounting screws, use 1/16 drill),
•wire stripper,
•manufacturer's recommended crimp tool for any crimp terminals that are being used.
You need the following materials:
•3 conductor AC input wiring
Use the information in “Step 4: Installing AC Wiring” on page 21 and your local electrical codes to determine the correct wire and breaker or fuse.
•AC cable strain relief (if the one included is not compliant with your local electrical code requirements).
•appropriately sized DC cables for each battery, with suitable connectors at the battery end
Use the information in “DC Wiring” on page 13 and your local electrical codes to determine the correct wire and breaker or fuse.
•appropriately sized DC chassis ground (earth) cable with suitable connectors,
•ring terminals to fit 6 mm (1/4 in.) studs at the charger end (Marine grade hardware is recommended),
•DC fused disconnect or properly rated circuit breaker for each battery bank,
•mounting screws, M3 or #6 marine grade, corrosion resistant (4 pieces) (Length dependent on mounting surface).
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