Quadra-Fire SAPPH-D-CWL, 839-1460, 839-1390, SAPPH-D-CSB, 839-1440 owner manual Step

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Step 3.

To install the round support box/wall thimble cover in a flat ceiling, cut a 10 in. (254mm) square hole in the ceiling, centered on the hole drilled in Step 2. Frame the hole as shown in Figure 5.13.

CEILING JOISTS

FRAMING

ROUND CEILING

SUPPORT BOX/WALL

THIMBLE COVER

1-1/2 in. (38mm) LONG

WOOD SCREWS

Figure 5.13

Step 4.

Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed.

Step 5.

Cut a hole in the roof centered on the small drill hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles, as specified. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box/wall thimble up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roofline. The galvanized finish is desirable above the roofline, due to its higher corrosion resistance.

NOTE:

(1) If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every 3 ft. (914mm) to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose, Figure 5.12, page 15.

(2)Whenever possible, use 45° elbows, instead of 90° elbows. The 45° elbow offers less restriction to the flow of flue gases and intake air.

Step 6.

Slip the flashing over the pipe section(s) protruding through the roof. Secure the base of the flashing to the roof with roofing nails. Ensure the roofing material overlaps the top edge of the flashing as shown in Figure 5.14. Verify that the chimney is the required height above the roof. See roof pitch table, Figure 4.3, on page 8.

SHINGLES OVERLAP ON

TOP EDGE OF FLASHING

CAP AND STORM COLLAR NOT SHOWN FOR CLARITY

Figure 5.14

Step 7.

Continue to assemble pipe sections until the height of the vent (before adding the termination cap) meets the minimum code requirements as outlined in the current CAN/CGA-B149 Installation Codes (in Canada), the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that for steep roof pitches, the vent height must be increased. See Roof Pitch Table (Figure 4.3, on page 8). In high wind conditions, nearby trees adjoining rooflines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases increasing the vent height or switching to the high wind termination cap may solve this problem.

Step 8.

Slip the storm collar over the pipe, and push it down to the top of the flashing (Figure 5.15). Use non-hardening sealant above and below the joint between the storm collar and the pipe.

OPTIONAL HIGH WIND

TERMINATION CAP

SECURE FLASHING WITH

NON-HARDENING SEALANT

AND ROOFING NAILS

Figure 5.15

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Quadra-Fire · Sapphire · 250-7233F

January 28, 2008

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Contents What to do if you smell gas Solitaire FrontQuartet Front Do not Discard this ManualQuadra-Fire · Sapphire · 250-7233F January 28 Table of Contents 1Listing and Code Approvals BELOW. Keep Clear of ALL Obstructions Requirements for the Commonwealth of MassachusettsManufacturer Requirements Getting Started Tools and Supplies NeededSelecting Appliance Location Appliance Location and ClearancesClearances 4Termination Locations Vent Termination Minimum ClearancesAlcove Applications Vent Information Venting ComponentsUse of Elbows Measuring StandardsHow to Use the Vent Graph Venting Guidelines TOP Vent Graph Rear Venting with Vertical RiseType B Rear Installations for Use with Rear Vent Kit Type a Up & Out Installations for Top Vent ConfigurationsHorizontal Termination StepElbow in Corner Installation 203mm 178mm 152mm Vertical Termination Direct Vent PipeStep Twist-lock the vent cap and seal Cathedral Ceiling Class a Metal Chimney Existing Masonry Chimney Ft mCap Flex Liner Flex Coupler Sheet Metal Screws Fuel Conversions Gas InformationConverting to LP Gas Propane Natural GAS Gas Pressures PressureGas Connection Check for GAS LeaksRecommendation for Wire Connecting to the ApplianceStanding Pilot Ignition System Wiring Wire Size Max. LengthThermopile GAS Pilot Ignitor Thermocouple Appliance Setup Remove Shipping MaterialsTop and Rear Vent Conversion At the TOP of the appliance, with exceptions notedReplace Burner Orifice for Horizontal Vent Configurations Accessories Grille Cover Plate Installation059 53 DMS 096 41DMS Front Installation Fronts are shipped attached to the faceFor Both Quartet and Solitaire Fronts Quartet Door AlignmentPositioning the Logs Hearth Legs InstallationQty Description Glass Door Assembly Installation Blower InstallationMineral Wool Blower from frontPage 26 Blower Wiring Diagram BlowerDamper Adjustment Shutter AdjustmentFor TOP or Rear Vent Installations Make adjustmentBefore Lighting Appliance Operating InstructionsControls For Your Safety Read Before Lighting Lighting ApplianceInitial Break-in Procedure Frequently Asked QuestionsAfter Appliance is Lit Troubleshooting Symptom Possible Cause Corrective ActionBe Placed in this Opening Maintaining and Servicing Appliance After servicingMaintenance Tasks Inspect Necessary. USE Caution When CLEANING/HANDLING Ceramic BurnerService and Maintenance Log Date of Service Performed By Description of ServiceAppliance Dimension Diagram Reference MaterialsVent Components Diagram Vent Components List MiscellaneousRD. Service Parts List Item # DescriptionRD. Service Parts cont’d Service Parts cont’d Accessories Cast Parts Individual PiecesWarranty Policy This page Intentionally Left Blank January 28 Quadra-Fire · Sapphire · 250-7233E Contact Information SapphireDealer Telephone