Quadra-Fire 839-1440, 839-1460, SAPPH-D-CWL, 839-1390, SAPPH-D-CSB owner manual Class a Metal Chimney

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3. Class A Metal Chimney

 

TERMINATION

 

CAP

 

TOP

 

ADAPTOR

 

FLASHING

EXISTING

 

METAL

4 in. (101mm)

CHIMNEY

SYSTEM

FLEX PIPE

RETRO

CONNECTOR

DIRECT

VENT PIPE

Figure 5.19

Step 4.

Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill four 1/8 in. (3mm) diameter holes through the top adapter, and into the chimney top. Ensure that you are drilling into the metal on the chimney. Twist lock the high wind termination cap onto the top adapter (Figures 5.21

and 5.22).

Figure 5.21

CAUTION

Ensure that existing chimney is functionally sound and clean.

Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance.

Step 1.

Remove existing chimney cap.

Step 2.

Measure the distance from the top of the chimney to the bottom of the ceiling support box, add 3 in. (76mm) to this measurement, and cut a section of 4 in. (101mm) flex pipe to that length (the flex should be fully extended).

Step 3.

Connect the end of the flex pipe section to the underside of the top adapter, using four sheet metal screws (Figure 5.20).

Top Adapter

Flex

Pipe

Sheet Metal Screws

Figure 5.20

HIGH WIND

TERMINATION

CAP

SHEET METAL

SCREWS

DRILL FOUR 1/8 in. (3mm) DIAMETER HOLES

Figure 5.22

Step 5.

Pull the flex pipe down through the ceiling support box, until it protrudes approximately 3 in. (76mm). Connect the flex pipe to the retro connector, and attach with sheet metal screws.

Step 6.

Push the flex pipe back up into the ceiling support box, center the retro connector, and attach it to the support box with sheet metal screws.

Step 7.

The connection between the appliance and the retro connector may be completed with sections of direct vent pipe.

January 28, 2008

Quadra-Fire · Sapphire · 250-7233E

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Contents Do not Discard this Manual What to do if you smell gasSolitaire Front Quartet FrontQuadra-Fire · Sapphire · 250-7233F January 28 Table of Contents 1Listing and Code Approvals BELOW. Keep Clear of ALL Obstructions Requirements for the Commonwealth of MassachusettsManufacturer Requirements Tools and Supplies Needed Getting StartedSelecting Appliance Location Appliance Location and ClearancesClearances Vent Termination Minimum Clearances 4Termination LocationsAlcove Applications Measuring Standards Vent InformationVenting Components Use of ElbowsTOP Vent Graph Rear Venting with Vertical Rise How to Use the Vent Graph Venting GuidelinesStep Type B Rear Installations for Use with Rear Vent KitType a Up & Out Installations for Top Vent Configurations Horizontal TerminationElbow in Corner Installation 203mm 178mm 152mm Direct Vent Pipe Vertical TerminationStep Twist-lock the vent cap and seal Cathedral Ceiling Class a Metal Chimney Ft m Existing Masonry ChimneyCap Flex Liner Flex Coupler Sheet Metal Screws Fuel Conversions Gas InformationConverting to LP Gas Propane Natural GAS Pressure Gas PressuresCheck for GAS Leaks Gas ConnectionWire Size Max. Length Recommendation for WireConnecting to the Appliance Standing Pilot Ignition System WiringThermopile GAS Pilot Ignitor Thermocouple At the TOP of the appliance, with exceptions noted Appliance SetupRemove Shipping Materials Top and Rear Vent ConversionReplace Burner Orifice for Horizontal Vent Configurations Accessories Grille Cover Plate Installation059 53 DMS 096 41DMS Quartet Door Alignment Front InstallationFronts are shipped attached to the face For Both Quartet and Solitaire FrontsPositioning the Logs Hearth Legs InstallationQty Description Blower from front Glass Door Assembly InstallationBlower Installation Mineral WoolPage Blower 26 Blower Wiring DiagramMake adjustment Damper AdjustmentShutter Adjustment For TOP or Rear Vent InstallationsBefore Lighting Appliance Operating InstructionsControls Lighting Appliance For Your Safety Read Before LightingInitial Break-in Procedure Frequently Asked QuestionsAfter Appliance is Lit Symptom Possible Cause Corrective Action TroubleshootingBe Placed in this Opening After servicing Maintaining and Servicing ApplianceNecessary. USE Caution When CLEANING/HANDLING Ceramic Burner Maintenance Tasks InspectDate of Service Performed By Description of Service Service and Maintenance LogReference Materials Appliance Dimension DiagramVent Components Diagram Miscellaneous Vent Components ListItem # Description RD. Service Parts ListRD. Service Parts cont’d Service Parts cont’d Cast Parts Individual Pieces AccessoriesWarranty Policy This page Intentionally Left Blank January 28 Quadra-Fire · Sapphire · 250-7233E Contact Information SapphireDealer Telephone