Troy-Bilt E682J-Horse manual Handlebar Assembly, Parts List, Description

Page 46
HANDLEBAR ASSEMBLY

Parts List

MODELS 682J &, E682L

HANDLEBAR ASSEMBLY

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

1

GW-9548

Bolt–Hex hd., flanged self-locking

 

 

 

Grade 5, 1/2-13 x 3-1/2"

1

2

GW-9119

Knob–handlebar height adjustment

1

3

GW-9120

Ring–retaining (tolerance ring)

1

4

GW-2657

Stud–handlebar height adjustment

1

5

1186233

Nut–hex, 1/2"-13

1

6

GW-1021-1

Clamp–left, handlebar height

 

 

 

adjustment

1

7

GW-2542-1

Ratchet–left, handlebar height

 

 

 

adjustment

1

8

GW-2542-2

Ratchet–right, handlebar height

 

 

 

adjustment

1

9

1901784

Clamp–right, handlebar height

 

 

 

adjustment

1

10

GW-2534A

Base–handlebar mounting

1

11

GW-2717

Handlebars

1

12

GW-9125

Grip–handlebars

2

13

777I20947

Decal–Control panel

1

 

777I22000

Decal–Control panel (“Big Red”) ...

1

14

1918111

Bolt–curved hd, GR5, 1/4-20 x 2" ..

1

15

1186389

Nut–hex, flanged self-locking, whiz

 

 

 

lock, 1/4"-20

1

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

16

1909286

Throttle Control & Cable

1

17

777I20946

Decal–Forward Interlock Lever

2

18

725-0157

Tie–plastic

2

19

GW-9219

Plug–wire harness retainer

2

20

GW-2551

Handlebar Wire Harness Assy–

 

 

 

forward interlock system

1

21

GW-9250

Handlebar Switch–forward

 

 

 

interlock system

2

22

GW-9385

Lock Pin–handlebar switch

2

23

GW-2543

Switch Housing–handlebar switch.

2

GW-2563

Switch Assembly

1

 

 

(Includes Ref. 21-23)

 

24

1186009

Screw–pan head, 10-24 x 1/2",

 

 

 

thread-forming

2

24A

GW-9733

Screw–phillips head, 10-32 x 1/2",

 

 

 

thread-forming

1

25

GW-2546

Lever–forward interlock

2

26

GW-9199

Pivot Pin–forward interlock lever...

2

27

GW-9514

Retaining Ring–klip ring–forward

 

 

 

interlock lever

2

28

GW-9387

Return Spring–fwd interlock lever .

2

46

Image 46
Contents PRINTED IN USA IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYTROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH FORM NO. 770-10598AFINDING MODEL NUMBER TABLE OF CONTENTSContent ENGINE INFORMATIONSection 1 SafetySafety Alert Symbol Trainingc. Use slower wheel, tine and engine speeds Section 1 SafetyAntidotes Decals Maintenance and StorageOperating Symbols TO AVOID SERIOUS INJURYLoose Parts List Qty. Description 2 AssemblyTools/Materials Needed for Assembly IntroductionWire Section 2 AssemblyAdjustment STEP 4 Connect Forward Interlock Wire HarnessSTEP 6 Check Gear Oil Levels STEP 7 Add Motor Oil to Engine STEP 9 Adjust Air Pressure in TiresSTEP 8 Attach Engine Throttle Lever and Cable Oil Level HoleSTEP 1 Connect the Wire Harness Receptacle STEP 2 Install the Battery CablesBattery produces explosive gases ASSEMBLING THE ELECTRIC START SYSTEMG F A B E C D 3 Features and ControlsPTO Attachments Feature Wheels/Tines/PTO Drive LeverWheel Speed Lever Section 3 Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch LeverEngine Controls Section 3 Features and ControlsKeyswitch Starter Engine Throttle LeverINTRODUCTION Pre-Start Checklist4 Operation Break-In OperationTo help prevent serious personal injury or damage to equipment Section 4 OperationStarting the Engine Avoid engine muffler and nearbyStopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to HIGH RangeChoosing Wheel and Tine Speeds Changing Belt From HIGH Range to LOW RangeTABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Use shallow depth regulator settings. Till gradually deeperTilling Tips & Techniques Let the tiller do the workSuggested tilling patterns Do not use FAST wheel speed position when on sloped groundAvoid making footprints Tilling on slopesClearing the tines B. Terrace GardeningTilling Under Corn POWER COMPOSTINGWide-Row Planting Soil Enrichment IdeaRemoving And Replacing The Tine Attachment PTO POWER UNITVERY IMPORTANT Removing Tine AttachmentSetting Up Stationary Attachments PTO POWER UNIT OPERATING INSTRUCTIONSInstalling the Tine Attachment Guide Pin Mounting HoleOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the EnginePROCEDURE 5 MaintenanceREQUIRED MAINTENANCE SCHEDULE EveryTighten Bolts and Nuts Section 5 MaintenanceTiller Lubrication Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsChecking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings Adding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to the PTO Power Unit TransmissionDraining and Filling the PTO Power Unit Transmission Draining and Filling the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension 5/16 1/4 Belt Adjustment ToolReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Push Belt UPReverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscAdjustment Bolt Jam Nut Bolo Tine MaintenanceAdjusting Reverse Drive Checking Tines for WearRemoving Tine Holder Assembly Single Tine ReplacementRemoving and Replacing A Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Spark Plug MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller PROBLEM Appendix A TroubleshootingTroubleshooting Procedures CHECK OR TESTSee Troubleshooting the Forward Interlock Safety System in Section 5 Tines Turn, But Wheels Won’tTroy-Bilt PTO Log Splitter Appendix B Attachments & AccessoriesWheel Weights Dozer/Snow Blade AttachmentPART 6 Parts ListWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY DESCRIPTIONParts List FORWARD INTERLOCK SYSTEMHANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELS See Page See PageENGINES AND ENGINE MOUNT WHEEL SPEED LEVERBELT DRIVE SYSTEM WHEEL & TIRE ASSEMBLIESPOWER UNIT TRANSMISSION ASSEMBLIES BRACKET ASSEMBLIES DRIVE SHAFT ASSEMBLYPINION SHAFT ASSEMBLY continued on pagePOWER UNIT TRANSMISSION ASSEMBLIES Continued from page MODELS 682J & E682LTRANSMISSION ASSEMBLY TRANSMISSION HOUSINGMISCELLANEOUS PARTS THAT CAN NOT BE REUSED WITHOUT RISKING THE TILLER ATTACHMENT TRANSMISSION ASSEMBLIESNOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN LOSS OF TRANSMISSION OIL. IF THESE SCREWSTILLER DRIVE SHAFT ASSEMBLY TRANSMISSION HOUSING AND DIPSTICKBOLO TINE ASSEMBLIES CUSTOM TILLING TINES ELECTRIC START SYSTEM MODEL E682LDESCRIPTION BUMPER ATTACHMENT Page Page Page TROY-BILT TILLER LIFETIME LIMITED WARRANTY TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio