Troy-Bilt E682J-Horse manual Appendix A Troubleshooting, Tines Turn, But Wheels Won’t

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5 Tines Turn, But Wheels Won’t:

Appendix A: Troubleshooting

Hardware holding tine holders to tine shaft may be missing or broken. To check, remove holders (Sect. 5).

Key for bronze worm gear on tine attach- ment main drive shaft may be missing or broken.

5 Tines Turn, But Wheels Won’t:

Check operation of Wheel Speed Lever (Problem 2).

Hi-Pro key inside wheel clutch may be

missing, broken. If so, clutch will not turn wheel shaft.

FAST and SLOW speed wheel gears may be worn. If only one gear is worn, there will only be one wheel speed.

Worm gear that drives pinion shaft and pinion gears may be worn.

FAST and SLOW speed pinion gears may be worn. If only one gear is worn, there will only be one wheel speed.

Drive “dogs” on sides of wheel clutch may be worn or broken. If only one side of clutch is affected, there will only be one wheel speed.

6Wheels And Tines Turn On Top Of Ground, But Stop Or Hesitate In Soil:

• Drive belt may be loose (Sect. 5).

• Mounting bolt for transmission drive pulley may be loose (Figure 5-1).

7Tiller Jumps While Tilling:

Depth Regulator Lever set too deep for soil conditions. Use a shallower setting.

Engine throttle speed too fast.

Tiller wheel speed too fast for soil condi- tions. Change to LOW belt range or SLOW wheel speed.

8Depth Regulator Lever Difficult To Move:

• Lubricate spring assembly and depth adjustment bar (Sect. 5).

• Check for bent depth adjustment bar.

9Wheel And Shaft Move

Out To One Side:

Snap ring on wheel shaft may be dislodged. Raise wheels off ground and check for back and forth play in shaft. If there is play, one or both snap rings is loose.

10Tiller Pulls To One Side:

• Check tire pressure (Sect. 5).

11Tine Holder Bolt

Breaks Or Loosens:

Earlier models have tine holder keys. Check that keys are in keyways of tine shaft. Without key in holder, left-side tine bolt will tighten and break; right-side bolt will loosen (Sect. 5).

12 Poor Traction:

Bar tread tires, tire chains, or wheel weights may be needed.

13Gear Oil Leak From Power Unit Or Tine Attachment Transmissions:

• See Section 5.

14Engine Lacks Power:

*Air cleaner restricted with dirt and/or oil.

Spark plug wire loose or damaged. Spark plug worn or fouled.

Engine under excessive work load. Use SLOW wheel speed and LOW belt range.

*Throttle cable may be loose or misad- justed.

Verify that engine isn’t running with choke partially engaged.

*Check Carburetor adjustment.

*Engine overheating. Check oil level and

clean cooling fins. Oil may be very dirty. Let hot engine cool before restarting.

*Dirt or water in fuel or fuel system.

Engine crankcase low in oil, or overfilled with oil. Check and adjust level.

*Low engine compression.

15 Engine Difficult To Start:

Wheels/Tines/PTO Drive Lever not in NEUTRAL position.

Fuel tank low or empty.

*Dirt or water in fuel or fuel system.

*Fuel line is restricted.

*Choke control not set properly.

*Spark plug worn or fouled (weak spark).

*Air cleaner restricted with dirt and/or oil.

*Throttle cable adjustment.

Engine throttle lever not free to move through its full operating range.

Throttle wire and its linkage are binding, or are bent and not free to move.

Low engine compression.

16 Engine Won’t Start:

See Troubleshooting the Forward Interlock Safety System in Section 5.

Wheels/Tines/PTO Drive Lever not in NEUTRAL position.

Fuel tank low or empty. Or fuel line restricted or clogged.

*Choke control improperly set.

*Water or dirt in fuel, and /or fuel system.

*Spark plug fouled or worn. Spark plug wire loose or damaged.

*Carburetor may need adjustment.

*Air filter clogged with oil or dirt.

Carburetor float faulty (or float valve leaking)– if so, tap side of bowl lightly with handle of screwdriver (or similar object).

Stale fuel clogs carburetor, and valves. Drain old fuel and add new fuel.

*Fuel tank shut-off valve (if so equipped) not in fully Open position.

On Briggs & Stratton engine, On/Off switch not in ON position.

Electric Start Engines Only:

Electrical connections loose or shorted to metal frames, brackets or covers (Sect. 5).

Battery discharged (Sect. 5).

Electric starter motor faulty.

17Engine Shuts Off When Wheels/ Tines/PTO Drive Lever Is In Forward:

• See Troubleshooting the Forward Interlock Safety System in Section 5.

• Short in key switch or key switch wire harness.

Check starter motor mounting bolts for looseness. Have Authorized Engine Service Dealer inspect the starter motor.

Check oil level for correct amount.

18 Engine Overheats

Clean the engine cooling fins, shroud and covers (Sect. 5).

Check for broken flywheel fins (under engine shroud). See Authorized Engine Dealer.

19 Engine Runs Erratically:

Water or dirt in gasoline or carburetor.

Carburetor may need adjustment. See Engine Owner’s Manual.

*Spark plug fouled or dirty. Spark plug wire loose or damaged.

*Loose or cracked carburetor.

Governor linkage not adjusted properly or binding. See Authorized Engine Service Dealer. Don’t attempt to repair by yourself.

Check pan gasket, engine seals and drain plugs for leaks. See your Authorized Engine Service Dealer.

20 Engine Runs Well,

But Labors Under Tiller Load

*Check governor linkage for freedom of movement.

Check throttle setting and carburetor adjustment. See Engine Owner’s Manual.

Tilling depth is possibly too deep. To correct, lower the depth regulator lever.

Possible worn tiller worm gear or loose drive shaft.

21Key Switch Will Not Start The Engine

• Check battery terminals for corrosion (Sect. 5).

Discharged battery (Sect. 5).

Defective solenoid.

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*See Engine Owner’s Manual or contact an authorized engine dealer for information.

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Contents PRINTED IN USA IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYTROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH FORM NO. 770-10598AFINDING MODEL NUMBER TABLE OF CONTENTSContent ENGINE INFORMATIONSection 1 SafetySafety Alert Symbol TrainingSection 1 Safety c. Use slower wheel, tine and engine speedsAntidotes Decals Maintenance and StorageOperating Symbols TO AVOID SERIOUS INJURYLoose Parts List Qty. Description 2 AssemblyTools/Materials Needed for Assembly IntroductionWire Section 2 AssemblyAdjustment STEP 4 Connect Forward Interlock Wire HarnessSTEP 6 Check Gear Oil Levels STEP 7 Add Motor Oil to Engine STEP 9 Adjust Air Pressure in TiresSTEP 8 Attach Engine Throttle Lever and Cable Oil Level HoleSTEP 1 Connect the Wire Harness Receptacle STEP 2 Install the Battery CablesBattery produces explosive gases ASSEMBLING THE ELECTRIC START SYSTEMG F A B E C D 3 Features and ControlsPTO Attachments Feature Wheels/Tines/PTO Drive LeverWheel Speed Lever Section 3 Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch LeverEngine Controls Section 3 Features and ControlsKeyswitch Starter Engine Throttle LeverINTRODUCTION Pre-Start Checklist4 Operation Break-In OperationTo help prevent serious personal injury or damage to equipment Section 4 OperationStarting the Engine Avoid engine muffler and nearbyStopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to HIGH RangeChoosing Wheel and Tine Speeds Changing Belt From HIGH Range to LOW RangeTABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Use shallow depth regulator settings. Till gradually deeperTilling Tips & Techniques Let the tiller do the workSuggested tilling patterns Do not use FAST wheel speed position when on sloped groundAvoid making footprints Tilling on slopesClearing the tines B. Terrace GardeningTilling Under Corn POWER COMPOSTINGWide-Row Planting Soil Enrichment IdeaRemoving And Replacing The Tine Attachment PTO POWER UNITVERY IMPORTANT Removing Tine AttachmentSetting Up Stationary Attachments PTO POWER UNIT OPERATING INSTRUCTIONSInstalling the Tine Attachment Guide Pin Mounting HoleOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the EnginePROCEDURE 5 MaintenanceREQUIRED MAINTENANCE SCHEDULE EverySection 5 Maintenance Tighten Bolts and NutsTiller Lubrication Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsAdding or Changing Gear Oil Checking the Tine Attachment Oil LevelFor Dipsticks With Hot/Cold Markings Adding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to the PTO Power Unit TransmissionDraining and Filling the PTO Power Unit Transmission Draining and Filling the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension 5/16 1/4 Belt Adjustment ToolReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Push Belt UPReverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscAdjustment Bolt Jam Nut Bolo Tine MaintenanceAdjusting Reverse Drive Checking Tines for WearRemoving Tine Holder Assembly Single Tine ReplacementRemoving and Replacing A Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Spark Plug MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller PROBLEM Appendix A TroubleshootingTroubleshooting Procedures CHECK OR TESTSee Troubleshooting the Forward Interlock Safety System in Section 5 Tines Turn, But Wheels Won’tTroy-Bilt PTO Log Splitter Appendix B Attachments & AccessoriesWheel Weights Dozer/Snow Blade AttachmentPART 6 Parts ListWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY DESCRIPTIONParts List FORWARD INTERLOCK SYSTEMHANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELS See Page See PageENGINES AND ENGINE MOUNT WHEEL SPEED LEVERBELT DRIVE SYSTEM WHEEL & TIRE ASSEMBLIESPOWER UNIT TRANSMISSION ASSEMBLIES BRACKET ASSEMBLIES DRIVE SHAFT ASSEMBLYPINION SHAFT ASSEMBLY continued on pagePOWER UNIT TRANSMISSION ASSEMBLIES Continued from page MODELS 682J & E682LTRANSMISSION HOUSING TRANSMISSION ASSEMBLYMISCELLANEOUS PARTS THAT CAN NOT BE REUSED WITHOUT RISKING THE TILLER ATTACHMENT TRANSMISSION ASSEMBLIESNOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN LOSS OF TRANSMISSION OIL. IF THESE SCREWSTILLER DRIVE SHAFT ASSEMBLY TRANSMISSION HOUSING AND DIPSTICKBOLO TINE ASSEMBLIES CUSTOM TILLING TINES ELECTRIC START SYSTEM MODEL E682LDESCRIPTION BUMPER ATTACHMENT Page Page Page TROY-BILT TILLER LIFETIME LIMITED WARRANTY TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio