Troy-Bilt E682J-Horse manual Transmission Housing, Miscellaneous Parts, Transmission Assembly

Page 53
TRANSMISSION HOUSING

MODELS 682J & E682L

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

(continued from page 53)

 

 

WHEEL SHAFT ASSEMBLY

 

61

GW-9621

Seal–oil, wheel shaft

2

62

1909950

Retaining ring–external

2

63

GW-1166-1

Shim–wheel shaft, 1-1/64" inner

 

 

 

dia., .062" thick

As

 

 

 

Req’d

63

GW-1166-2

Shim–as above, .030" thick

As

 

 

 

Req’d

63

GW-1166-3

Shim–as above, .015" thick

As

 

 

 

Req’d

63

GW-1166-4

Shim–as above, .010" thick

As

 

 

 

Req’d

63

GW-1166-5

Shim–same as above, .005" thick

As

64

GW-1086

Bushing–bronze, wheel shaft

Req’d

 

 

 

bearing

2

65

GW-2145

Shaft–wheel, 15-5/8"

1

66

GW-9357

Key–Hi Pro, 1/4" x 1-3/4"

1

67

GW-1223

Gear–slow speed, wheel drive

1

68

GW-1232

Gear–fast speed, wheel drive

1

69

GW-1237

Dog Clutch–wheel drive

1

70

GW-1112

Pin–clutch guide, 1/4" diameter ....

3

 

ECCENTRIC SHAFT ASSEMBLY

 

71

1911372

Pin–roll, 3/16" x 1-1/4" (spirol)

1

72

619-04000

Lever–eccentric, wheel speed

 

 

 

shifting

1

73

GW-9622

Seal–oil, eccentric shaft

1

74

GW-1442

Pin–eccentric shaft, wheel speed

 

 

 

shifting

1

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

75

611-04003

Eccentric Shaft–wheel speed

 

 

 

shifting

1

76

GW-1441

Spring–eccentric shaft

1

TRANSMISSION HOUSING

78GW-2109 Housing–power unit transmission (Empty housing without covers,

 

 

shafts, gears, seals, etc.)

1

79

GW-9359

Pin–alignment

1

MISCELLANEOUS PARTS

801100067 Bolt–hex hd., 1/2-13 x 2" Grade 5 . 2

81GW-9928 Washer–disc spring (concave),

 

 

domed side faces bolt head

2

82

GW-2126

Post–with threaded hole for Ref.

 

 

 

No. 80

2

83

1105620

Plug–pipe, 1/4"

2

84GW-9122 Plug–red plastic, thread protector. 1

85GW-9205 Clip–forward interlock system plug

 

connector (see page 47)

1

86

777I20944 Decal–forward interlock wire

 

 

harness

1

 

TRANSMISSION ASSEMBLY

 

618-04004 Transmission –power unit

(Does NOT include Ref. 35-39. Does

NOT include Shift Lever and Bracket

Assemblies, Ref. 3, 4, 10, 15, 85, 86,

etc.)

1

53

Image 53
Contents TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYPRINTED IN USA FORM NO. 770-10598AContent TABLE OF CONTENTSFINDING MODEL NUMBER ENGINE INFORMATIONSafety Alert Symbol 1 SafetySection TrainingAntidotes Section 1 Safetyc. Use slower wheel, tine and engine speeds Operating Symbols Maintenance and StorageDecals TO AVOID SERIOUS INJURYTools/Materials Needed for Assembly 2 AssemblyLoose Parts List Qty. Description IntroductionAdjustment Section 2 AssemblyWire STEP 4 Connect Forward Interlock Wire HarnessSTEP 6 Check Gear Oil Levels STEP 8 Attach Engine Throttle Lever and Cable STEP 9 Adjust Air Pressure in TiresSTEP 7 Add Motor Oil to Engine Oil Level HoleBattery produces explosive gases STEP 2 Install the Battery CablesSTEP 1 Connect the Wire Harness Receptacle ASSEMBLING THE ELECTRIC START SYSTEMPTO Attachments Feature 3 Features and ControlsG F A B E C D Wheels/Tines/PTO Drive LeverHandlebar Height Adjustment Lever Section 3 Features and ControlsWheel Speed Lever Tines/PTO Clutch LeverKeyswitch Starter Section 3 Features and ControlsEngine Controls Engine Throttle Lever4 Operation Pre-Start ChecklistINTRODUCTION Break-In OperationStarting the Engine Section 4 OperationTo help prevent serious personal injury or damage to equipment Avoid engine muffler and nearbyOperating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to HIGH RangeChanging Belt From HIGH Range to LOW Range Choosing Wheel and Tine SpeedsTilling Tips & Techniques Use shallow depth regulator settings. Till gradually deeperTABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Let the tiller do the workAvoid making footprints Do not use FAST wheel speed position when on sloped groundSuggested tilling patterns Tilling on slopesB. Terrace Gardening Clearing the tinesWide-Row Planting POWER COMPOSTINGTilling Under Corn Soil Enrichment IdeaVERY IMPORTANT PTO POWER UNITRemoving And Replacing The Tine Attachment Removing Tine AttachmentInstalling the Tine Attachment PTO POWER UNIT OPERATING INSTRUCTIONSSetting Up Stationary Attachments Guide Pin Mounting HoleStarting The Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineREQUIRED MAINTENANCE SCHEDULE 5 MaintenancePROCEDURE EveryTiller Lubrication Section 5 MaintenanceTighten Bolts and Nuts Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level Draining and Filling the PTO Power Unit Transmission Adding Gear Oil to the PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension 5/16 1/4 Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Push Belt UPReverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceAdjustment Bolt Jam Nut Checking Tines for WearRemoving and Replacing A Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Troubleshooting Procedures Appendix A TroubleshootingPROBLEM CHECK OR TEST5 Tines Turn, But Wheels Won’t See Troubleshooting the Forward Interlock Safety System in SectionWheel Weights Appendix B Attachments & AccessoriesTroy-Bilt PTO Log Splitter Dozer/Snow Blade AttachmentWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY 6 Parts ListPART DESCRIPTIONFORWARD INTERLOCK SYSTEM Parts ListHANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES See Page See Page WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELSBELT DRIVE SYSTEM WHEEL SPEED LEVERENGINES AND ENGINE MOUNT WHEEL & TIRE ASSEMBLIESPOWER UNIT TRANSMISSION ASSEMBLIES PINION SHAFT ASSEMBLY DRIVE SHAFT ASSEMBLYBRACKET ASSEMBLIES continued on pageMODELS 682J & E682L POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageMISCELLANEOUS PARTS TRANSMISSION HOUSINGTRANSMISSION ASSEMBLY NOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN TILLER ATTACHMENT TRANSMISSION ASSEMBLIESTHAT CAN NOT BE REUSED WITHOUT RISKING THE LOSS OF TRANSMISSION OIL. IF THESE SCREWSTRANSMISSION HOUSING AND DIPSTICK TILLER DRIVE SHAFT ASSEMBLYBOLO TINE ASSEMBLIES CUSTOM TILLING TINES MODEL E682L ELECTRIC START SYSTEMPART BUMPER ATTACHMENT Page Page Page TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio TROY-BILT TILLER LIFETIME LIMITED WARRANTY