Troy-Bilt E682J-Horse Pto Power Unit, Very Important, Removing And Replacing The Tine Attachment

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PTO POWER UNIT

Section 4: Operation

PTO POWER UNIT

Your tiller is a self-contained PTO (Power Take-Off) Power Unit that was shipped with a tine attachment installed. The tine attachment can be quickly removed and replaced with other optional attachments. The following instructions will familiarize you with your PTO Power Unit. Please read these pages carefully.

Removing And Replacing The Tine Attachment

 

Wheels/Tines/PTO

Wheel

Drive Lever

Speed

Engine

Throttle Lever

Lever

 

 

Forward

 

Interlock Levers

Tines/PTO

Depth

Clutch

Regulator

Lever

Lever

Figure 4-21: PTO Power Unit and tine attachment.

Figure 4-22: PTO Power Unit controls.

VERY IMPORTANT

Before operating your PTO Power Unit for the first time, make sure that you have:

Read all the safety instructions in Section 1 of this Manual and in the Manual supplied with any attach- ment.

Read the controls information and operating procedures for the tiller and engine described in Sections 3 and 4 of this Manual and in the Engine Owner’s Manual.

Read and understand the assembly instructions, controls information, and operating procedures for the attachment as described in the Attachment Owner’s Manual supplied with the attachment.

The following steps explain how to remove and replace the tine attachment. You will need a 3/4" wrench (minimum 12" long for leverage).

Removing Tine Attachment

1.Move the tiller to level ground.

2.Be sure the engine is stopped, the electric start key is removed, and the spark plug wire is disconnected and moved away from spark plug.

CAUTION

TO AVOID PERSONAL INJURY OR DAMAGE TO EQUIPMENT:

Stop the engine, remove the electric start key, disconnect the spark plug wire and let the engine and muffler cool before removing or installing any attachment.

Do not place hands, tools, or any object near or inside the PTO access area while the engine is running.

When removing or replacing the tine attachment, be careful of the sharp edges on the tiller hood. Wear thick gloves for hand protection.

When the tine attachment is removed, always prop it up with a block to prevent the attachment from falling forward.

3.Place a sturdy support under the engine to prevent the engine from tipping forward when the tine attachment is removed (Figure 4-23).

4.Place the Wheels/Tines/PTO Drive Lever into NEUTRAL (Figure 4-22).

5.Place Tines/PTO Clutch Lever in DISENGAGE (Figure 4-22).

Figure 4-23: Block up engine.

6.Place Wheel Speed Lever into FREE WHEEL (Figure 4-22).

7.Loosen the two swing-out bolts (Figure 4-24) that connect the power unit trans- mission to the tine attachment and swing out the bolts (Figure 4-25).

HINT: Loosening swing-out bolts can be difficult. Use an extra-long wrench for leverage.

8.Tip the PTO power unit forward about one inch with one hand while pulling the tine attachment back (Figure 4-26). The guide pin on the power unit will slide out of the guide hole in the tine attachment (Figure 4-27).

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Contents TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYPRINTED IN USA FORM NO. 770-10598AContent TABLE OF CONTENTSFINDING MODEL NUMBER ENGINE INFORMATIONSafety Alert Symbol 1 SafetySection Trainingc. Use slower wheel, tine and engine speeds Section 1 SafetyAntidotes Operating Symbols Maintenance and StorageDecals TO AVOID SERIOUS INJURYTools/Materials Needed for Assembly 2 AssemblyLoose Parts List Qty. Description IntroductionAdjustment Section 2 AssemblyWire STEP 4 Connect Forward Interlock Wire HarnessSTEP 6 Check Gear Oil Levels STEP 8 Attach Engine Throttle Lever and Cable STEP 9 Adjust Air Pressure in TiresSTEP 7 Add Motor Oil to Engine Oil Level HoleBattery produces explosive gases STEP 2 Install the Battery CablesSTEP 1 Connect the Wire Harness Receptacle ASSEMBLING THE ELECTRIC START SYSTEMPTO Attachments Feature 3 Features and ControlsG F A B E C D Wheels/Tines/PTO Drive LeverHandlebar Height Adjustment Lever Section 3 Features and ControlsWheel Speed Lever Tines/PTO Clutch LeverKeyswitch Starter Section 3 Features and ControlsEngine Controls Engine Throttle Lever4 Operation Pre-Start ChecklistINTRODUCTION Break-In OperationStarting the Engine Section 4 OperationTo help prevent serious personal injury or damage to equipment Avoid engine muffler and nearbyOperating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to HIGH RangeChanging Belt From HIGH Range to LOW Range Choosing Wheel and Tine SpeedsTilling Tips & Techniques Use shallow depth regulator settings. Till gradually deeperTABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Let the tiller do the workAvoid making footprints Do not use FAST wheel speed position when on sloped groundSuggested tilling patterns Tilling on slopesB. Terrace Gardening Clearing the tinesWide-Row Planting POWER COMPOSTINGTilling Under Corn Soil Enrichment IdeaVERY IMPORTANT PTO POWER UNITRemoving And Replacing The Tine Attachment Removing Tine AttachmentInstalling the Tine Attachment PTO POWER UNIT OPERATING INSTRUCTIONSSetting Up Stationary Attachments Guide Pin Mounting HoleStarting The Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineREQUIRED MAINTENANCE SCHEDULE 5 MaintenancePROCEDURE EveryTighten Bolts and Nuts Section 5 MaintenanceTiller Lubrication Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings Draining and Filling the PTO Power Unit Transmission Adding Gear Oil to the PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension 5/16 1/4 Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Push Belt UPReverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceAdjustment Bolt Jam Nut Checking Tines for WearRemoving and Replacing A Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Troubleshooting Procedures Appendix A TroubleshootingPROBLEM CHECK OR TEST5 Tines Turn, But Wheels Won’t See Troubleshooting the Forward Interlock Safety System in SectionWheel Weights Appendix B Attachments & AccessoriesTroy-Bilt PTO Log Splitter Dozer/Snow Blade AttachmentWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY 6 Parts ListPART DESCRIPTIONFORWARD INTERLOCK SYSTEM Parts ListHANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES See Page See Page WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELSBELT DRIVE SYSTEM WHEEL SPEED LEVERENGINES AND ENGINE MOUNT WHEEL & TIRE ASSEMBLIESPOWER UNIT TRANSMISSION ASSEMBLIES PINION SHAFT ASSEMBLY DRIVE SHAFT ASSEMBLYBRACKET ASSEMBLIES continued on pageMODELS 682J & E682L POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageTRANSMISSION ASSEMBLY TRANSMISSION HOUSINGMISCELLANEOUS PARTS NOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN TILLER ATTACHMENT TRANSMISSION ASSEMBLIESTHAT CAN NOT BE REUSED WITHOUT RISKING THE LOSS OF TRANSMISSION OIL. IF THESE SCREWSTRANSMISSION HOUSING AND DIPSTICK TILLER DRIVE SHAFT ASSEMBLYBOLO TINE ASSEMBLIES CUSTOM TILLING TINES MODEL E682L ELECTRIC START SYSTEMPART BUMPER ATTACHMENT Page Page Page TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio TROY-BILT TILLER LIFETIME LIMITED WARRANTY