Troy-Bilt E682J-Horse Maintenance and Storage, Decals, Operating Symbols, To Avoid Serious Injury

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Maintenance and Storage

Section 1: Safety

Maintenance and Storage

1.Keep the tiller, attachments and acces- sories in safe working condition.

2.Check all nuts, bolts, and screws at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

3.Never store the tiller with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.). Allow engine to cool before storing in any enclosure.

4.To reduce the chances of a fire hazard, keep the engine free of grass, leaves, or excessive grease.

5.Store gasoline in a cool, well-ventilated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach of children.

6.Refer to the Maintenance sections of this Manual and the separate Engine Owner’s Manual for instructions if the tiller is to be stored for an extended period.

7.Never perform maintenance while the engine is running or the spark plug wire is connected, except when specifically instructed to do so.

8.If the fuel tank has to be drained, do this outdoors.

Decals

For your safety and the safety of others, various safety and operational decals are located on your unit (Figure 1).

Keep the decals clean and legible at all times. Contact your local service dealer or the Factory for replacements if any decals are damaged or missing.

Refer to the Parts List for decal locations, descriptions and part numbers.

A) WARNING: Hot Surfaces.

C) WARNING: Operating and

Safety Instructions

Top of the air cleaner housing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E) Forward

D) Power Unit

 

Interlock

 

Operating

 

Lever (2)

 

Instructions

 

 

F) Engine Stabilization.

B) WARNING: Engine Ignition.

 

Top of fuel tank.

Electric start models only.

 

Figure 1: Location of Safety and Operating Decals. (Briggs & Stratton engine shown)

Operating Symbols

Various symbols (shown here, with word

descriptions) are used on the tiller and engine. FAST Your unit may not have all of the symbols.

STOP

 

 

 

SLOW

CHOKE

CHOKE

ROTATING

STOP

ON

OFF

 

TINES

 

 

 

 

 

WARNING

TO AVOID SERIOUS INJURY:

READ THE OWNER’S MANUAL.

KNOW LOCATIONS AND FUNCTIONS OF ALL CONTROLS.

KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING.

NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE TILLER.

SHUT OFF ENGINE AND DISCONNECT SPARK PLUG WIRE BEFORE MANUALLY UNCLOG- GING TINES OR MAKING REPAIRS.

KEEP BYSTANDERS AWAY FROM MACHINE.

KEEP AWAY FROM ROTATING PARTS.

USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU.

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Contents TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYPRINTED IN USA FORM NO. 770-10598AContent TABLE OF CONTENTSFINDING MODEL NUMBER ENGINE INFORMATIONSafety Alert Symbol 1 SafetySection TrainingAntidotes Section 1 Safetyc. Use slower wheel, tine and engine speeds Operating Symbols Maintenance and StorageDecals TO AVOID SERIOUS INJURYTools/Materials Needed for Assembly 2 AssemblyLoose Parts List Qty. Description IntroductionAdjustment Section 2 AssemblyWire STEP 4 Connect Forward Interlock Wire HarnessSTEP 6 Check Gear Oil Levels STEP 8 Attach Engine Throttle Lever and Cable STEP 9 Adjust Air Pressure in TiresSTEP 7 Add Motor Oil to Engine Oil Level HoleBattery produces explosive gases STEP 2 Install the Battery CablesSTEP 1 Connect the Wire Harness Receptacle ASSEMBLING THE ELECTRIC START SYSTEMPTO Attachments Feature 3 Features and ControlsG F A B E C D Wheels/Tines/PTO Drive LeverHandlebar Height Adjustment Lever Section 3 Features and ControlsWheel Speed Lever Tines/PTO Clutch LeverKeyswitch Starter Section 3 Features and ControlsEngine Controls Engine Throttle Lever4 Operation Pre-Start ChecklistINTRODUCTION Break-In OperationStarting the Engine Section 4 OperationTo help prevent serious personal injury or damage to equipment Avoid engine muffler and nearbyOperating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to HIGH RangeChanging Belt From HIGH Range to LOW Range Choosing Wheel and Tine SpeedsTilling Tips & Techniques Use shallow depth regulator settings. Till gradually deeperTABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Let the tiller do the workAvoid making footprints Do not use FAST wheel speed position when on sloped groundSuggested tilling patterns Tilling on slopesB. Terrace Gardening Clearing the tinesWide-Row Planting POWER COMPOSTINGTilling Under Corn Soil Enrichment IdeaVERY IMPORTANT PTO POWER UNITRemoving And Replacing The Tine Attachment Removing Tine AttachmentInstalling the Tine Attachment PTO POWER UNIT OPERATING INSTRUCTIONSSetting Up Stationary Attachments Guide Pin Mounting HoleStarting The Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineREQUIRED MAINTENANCE SCHEDULE 5 MaintenancePROCEDURE EveryTiller Lubrication Section 5 MaintenanceTighten Bolts and Nuts Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level Draining and Filling the PTO Power Unit Transmission Adding Gear Oil to the PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension 5/16 1/4 Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Push Belt UPReverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceAdjustment Bolt Jam Nut Checking Tines for WearRemoving and Replacing A Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Troubleshooting Procedures Appendix A TroubleshootingPROBLEM CHECK OR TEST5 Tines Turn, But Wheels Won’t See Troubleshooting the Forward Interlock Safety System in SectionWheel Weights Appendix B Attachments & AccessoriesTroy-Bilt PTO Log Splitter Dozer/Snow Blade AttachmentWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY 6 Parts ListPART DESCRIPTIONFORWARD INTERLOCK SYSTEM Parts ListHANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES See Page See Page WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELSBELT DRIVE SYSTEM WHEEL SPEED LEVERENGINES AND ENGINE MOUNT WHEEL & TIRE ASSEMBLIESPOWER UNIT TRANSMISSION ASSEMBLIES PINION SHAFT ASSEMBLY DRIVE SHAFT ASSEMBLYBRACKET ASSEMBLIES continued on pageMODELS 682J & E682L POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageMISCELLANEOUS PARTS TRANSMISSION HOUSINGTRANSMISSION ASSEMBLY NOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN TILLER ATTACHMENT TRANSMISSION ASSEMBLIESTHAT CAN NOT BE REUSED WITHOUT RISKING THE LOSS OF TRANSMISSION OIL. IF THESE SCREWSTRANSMISSION HOUSING AND DIPSTICK TILLER DRIVE SHAFT ASSEMBLYBOLO TINE ASSEMBLIES CUSTOM TILLING TINES MODEL E682L ELECTRIC START SYSTEMPART BUMPER ATTACHMENT Page Page Page TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio TROY-BILT TILLER LIFETIME LIMITED WARRANTY