Troy-Bilt 682J-Horse Cold Weather Operation, Operating the Tiller, Stopping the Engine and Tiller

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Cold Weather Operation

Section 4: Operation

Reconnect the cables and securely tighten to battery posts. The engine will recharge the battery if the battery is still good.

If you suspect the batter is “dead”, or if the battery is damaged, disconnect, and remove it. Have it checked by a qualified technician.

If battery has been removed, wrap cable terminals at end of positive cable with electrical tape and secure the cable to the battery bracket. This will prevent electrical discharge.

Before pulling the recoil starter rope, turn the keyswitch to the RUN position. Move the Throttle Lever away from STOP position and set the choke as applicable. See Engine Owner’s Manual.

Cold Weather Operation

When temperatures fall below 40oF, do the following steps to protect your engine and transmission from damage:

1.Refer to the Engine Owner’s Manual for motor oil specifications for cold weather operation. Use winter blend gasoline.

2.Warm up the engine before putting it under a load.

3.Use winter-blend gasoline.

4.Use the correct weight gear oil in PTO Power Unit transmission.

5.Warm up the transmission gear oil as follows: With engine running, move Wheel Speed Lever (Figure 4-2) to FREEWHEEL (then block wheels so they can’t roll), put Tines/PTO Clutch Lever into DISENGAGE, then squeeze one of the Forward Interlock Levers and shift the Wheels/Tines/PTO Drive Lever to

FORWARD.

6.If wheels are frozen to the ground, melt ice with warm water.

Stopping the Engine and Tiller

1.To stop the wheels and tines, move the Wheels/Tines/PTO Drive Lever into NEUTRAL position and then release both Forward Interlock Levers.

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2.Move the engine Throttle Lever to the STOP position. Then on electric start models, turn the key to OFF. Remove the key for safekeeping.

NOTE: The engine may have a separate Throttle Control Lever and ON/OFF switch on the engine. These controls can also be used to stop the engine. See the Engine Owner’s manual for information specific to your engine.

Operating the Tiller

When first practicing, keep the Tines/PTO Clutch Lever in DISENGAGE position and the Wheel Speed Lever in SLOW position.

CAUTION

To avoid serious personal injury or damage to equipment:

Always place Wheels/Tines/PTO Drive Lever in NEUTRAL before starting engine, and before engaging wheels, tines or other PTO attachments.

Be sure there are no obstacles behind you before moving in reverse.

Wheels/Tines/PTO Drive Lever should automatically return to NEUTRAL when released from REVERSE position. If it does not, move lever to NEUTRAL manually and discontinue use until you adjust the lever. See Section 5, Checking and Adjusting Reverse Drive System.

No reverse motion should occur if Wheels/Tines/PTO Drive Lever is not held up in REVERSE. See Section 5, Checking and Adjusting Reverse Drive System for adjustment steps. Do not use tiller unless properly adjusted.

Always return to NEUTRAL and let all motion stop before shifting to FORWARD or REVERSE.

The following pages provide guidelines for using your tiller effectively and safely in various gardening applications. Be sure to read Tilling Tips & Techniques, in this Section, before you actually put the tines into the soil.

This is a traditional standard-rotating-tine (SRT) tiller with forward rotating tines. It operates in a completely different manner than counter-rotating-tine (CRT) tillers, or from front-tine tillers.

Moving the Tiller Forward and Tilling

1.Start the engine and gradually increase engine speed to FAST (see Starting the Engine, this Section).

DANGER

The Forward Interlock Safety System is designed for the operator’s safety. Do not disconnect or attempt to defeat the purpose of the system. If the system malfunctions, immediately contact your local authorized dealer or the TROY-BILT Technical Service Depart- ment for assistance. Do not use the tiller or the PTO power unit until the Forward Interlock Safety System is functioning properly. Always test the system before using the tiller or PTO power unit.

2.Test the Forward Interlock Safety System. See Testing Forward Interlock System, this Section.

WARNING

Keep away from rotating tines. Rotating

tines will cause injury.

3.When practicing, set the Depth Regulator Lever to Travel position. Otherwise, set the Depth Regulator Lever to a desired depth.

4.Move Tines/PTO Clutch Lever to ENGAGE position if you want the tines to turn. If practicing, leave in DISENGAGE.

IMPORTANT: Do not move Tines/PTO Clutch Lever to ENGAGE unless Wheels/Tines/PTO Drive Lever is in NEUTRAL. Tiller damage may occur!

5.To move the tiller forward and engage the tines, squeeze and hold either Forward Interlock Lever (Figure 4-3) against the handlebar grip, then move the Wheels/Tines/PTO Drive Lever down to FORWARD position.

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Contents IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLY TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OHPRINTED IN USA FORM NO. 770-10598ATABLE OF CONTENTS ContentFINDING MODEL NUMBER ENGINE INFORMATION1 Safety Safety Alert SymbolSection Trainingc. Use slower wheel, tine and engine speeds Section 1 SafetyAntidotes Maintenance and Storage Operating SymbolsDecals TO AVOID SERIOUS INJURY2 Assembly Tools/Materials Needed for AssemblyLoose Parts List Qty. Description IntroductionSection 2 Assembly AdjustmentWire STEP 4 Connect Forward Interlock Wire HarnessSTEP 6 Check Gear Oil Levels STEP 9 Adjust Air Pressure in Tires STEP 8 Attach Engine Throttle Lever and CableSTEP 7 Add Motor Oil to Engine Oil Level HoleSTEP 2 Install the Battery Cables Battery produces explosive gasesSTEP 1 Connect the Wire Harness Receptacle ASSEMBLING THE ELECTRIC START SYSTEM3 Features and Controls PTO Attachments FeatureG F A B E C D Wheels/Tines/PTO Drive LeverSection 3 Features and Controls Handlebar Height Adjustment LeverWheel Speed Lever Tines/PTO Clutch LeverSection 3 Features and Controls Keyswitch StarterEngine Controls Engine Throttle LeverPre-Start Checklist 4 OperationINTRODUCTION Break-In OperationSection 4 Operation Starting the EngineTo help prevent serious personal injury or damage to equipment Avoid engine muffler and nearbyCold Weather Operation Operating the TillerStopping the Engine and Tiller Moving the Tiller Forward and TillingMoving the Tiller in Reverse Stopping Reverse MotionTo Stop the Engine Making TurnsTesting the Forward Interlock Safety System How to Check the Interlock SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyChanging Speed Belts Loading the TillerUnloading the Tiller Changing Belt From LOW Range to HIGH RangeChoosing Wheel and Tine Speeds Changing Belt From HIGH Range to LOW RangeUse shallow depth regulator settings. Till gradually deeper Tilling Tips & TechniquesTABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Let the tiller do the workDo not use FAST wheel speed position when on sloped ground Avoid making footprintsSuggested tilling patterns Tilling on slopesClearing the tines B. Terrace GardeningPOWER COMPOSTING Wide-Row PlantingTilling Under Corn Soil Enrichment IdeaPTO POWER UNIT VERY IMPORTANTRemoving And Replacing The Tine Attachment Removing Tine AttachmentPTO POWER UNIT OPERATING INSTRUCTIONS Installing the Tine AttachmentSetting Up Stationary Attachments Guide Pin Mounting HoleSetting Up Non-Powered Attach- ments Starting The EngineOperating Stationary Attachments Stopping the Engine5 Maintenance REQUIRED MAINTENANCE SCHEDULEPROCEDURE EveryTighten Bolts and Nuts Section 5 MaintenanceTiller Lubrication Transmission Gear Oil Maintenance Checking the Power Unit Oil LevelChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings Adding Gear Oil to the PTO Power Unit Transmission Draining and Filling the PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionDrive Belt Maintenance Measuring and Adjusting Drive Belt TensionHow to Measure Belt Tension 5/16 1/4 Belt Adjustment ToolReplacing the Drive Belt Removing the BeltReplacing the Drive Belt Push Belt UPReverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse the Drive System Installing a New Reverse DiscChecking and Adjusting Reverse Disc Replacing the Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveAdjustment Bolt Jam Nut Checking Tines for WearSingle Tine Replacement Removing and Replacing A Tine Holder AssemblyRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTine Shaft Maintenance Tire and Wheel MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Appendix A Troubleshooting Troubleshooting ProceduresPROBLEM CHECK OR TESTSee Troubleshooting the Forward Interlock Safety System in Section 5 Tines Turn, But Wheels Won’tAppendix B Attachments & Accessories Wheel WeightsTroy-Bilt PTO Log Splitter Dozer/Snow Blade Attachment6 Parts List WHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLYPART DESCRIPTIONParts List FORWARD INTERLOCK SYSTEMHANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELS See Page See PageWHEEL SPEED LEVER BELT DRIVE SYSTEMENGINES AND ENGINE MOUNT WHEEL & TIRE ASSEMBLIESPOWER UNIT TRANSMISSION ASSEMBLIES DRIVE SHAFT ASSEMBLY PINION SHAFT ASSEMBLYBRACKET ASSEMBLIES continued on pagePOWER UNIT TRANSMISSION ASSEMBLIES Continued from page MODELS 682J & E682LTRANSMISSION ASSEMBLY TRANSMISSION HOUSINGMISCELLANEOUS PARTS TILLER ATTACHMENT TRANSMISSION ASSEMBLIES NOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGNTHAT CAN NOT BE REUSED WITHOUT RISKING THE LOSS OF TRANSMISSION OIL. IF THESE SCREWSTILLER DRIVE SHAFT ASSEMBLY TRANSMISSION HOUSING AND DIPSTICKBOLO TINE ASSEMBLIES CUSTOM TILLING TINES ELECTRIC START SYSTEM MODEL E682LParts List BUMPER ATTACHMENT Page Page Page TROY-BILT TILLER LIFETIME LIMITED WARRANTY TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio