Troy-Bilt E682J-Horse manual Parts List, Description

Page 59
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MODEL E682L

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

1

GW-96515

Cable–battery, positive and negative

 

 

terminals

2

2

GW-97020

Boot–terminal insulating

3

3

GW-9552

Screw–self-threading,

 

 

 

1/4-20 x 1/2"

3

4

1186309

Bolt–hex hd., 1/4-20 x 5/8"

2

5

1901894

Wire–recharge (red)

1

6

GW-2614

Battery Hold-down Clamp–with

 

 

 

attached Key Switch Plate

1

7

777S30648

Decal–ignition switch instruc

1

8725-0267A Key Switch–includes two ignition keys (Ref. No. 9), one lockwasher, and one mounting

 

 

nut (lock-washer and nut not

 

 

 

available separately)

1

9

725-0201

Key–ignition, one pair

1

10

1180673

Bolt–carriage, 1/4-20 x 1-1/4"

2

11

1100241

Lockwasher–spring lock, 1/4"

2

12

712-0287

Nut–hex, 1/4"-20

2

13

725-1706

Battery–12 volt, 270 CCA

1

 

REF

PART

 

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

 

14

GW-96514

Solenoid–starter, includes nuts and

 

 

 

 

washers for cables and wires ...

1

15

736-0119

Lockwasher–5/16"

3

16

1186211

Nut–hex, 5/16"-24

2

17

736-0147

Lockwasher–external tooth, #10..

1

18

GW-9853

Nut–hex, #10-32,

1

19

GW-96510

Cable–solenoid to starter motor ..

1

20

GW-2557

Battery Bracket

1

21

1186349

Bolt–flanged hex hd.,

 

 

 

 

3/8-16 x 1-1/2"

2

23

GW-9265

Tie–plastic, wire retaining

1

27

725-0157

Tie–plastic

2

28

1908118

Wire Harness & Connecting

 

 

 

 

Terminal Assembly

1

30

1186389

Locknut–hex, 1/4"-20

3

31

1917269

Ground Wire Assembly

1

32

1901202

Cable–ground, solenoid to engine

 

 

 

 

block

1

33

710-3180

Bolt–flange lock, 5/16-18 x 1"

1

34

712-3010

Nut–flange lock, 5/16"-18

1

59

Image 59
Contents FORM NO. 770-10598A IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYTROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH PRINTED IN USAENGINE INFORMATION TABLE OF CONTENTSContent FINDING MODEL NUMBERTraining 1 SafetySafety Alert Symbol SectionAntidotes Section 1 Safetyc. Use slower wheel, tine and engine speeds TO AVOID SERIOUS INJURY Maintenance and StorageOperating Symbols DecalsIntroduction 2 AssemblyTools/Materials Needed for Assembly Loose Parts List Qty. DescriptionSTEP 4 Connect Forward Interlock Wire Harness Section 2 AssemblyAdjustment WireSTEP 6 Check Gear Oil Levels Oil Level Hole STEP 9 Adjust Air Pressure in TiresSTEP 8 Attach Engine Throttle Lever and Cable STEP 7 Add Motor Oil to EngineASSEMBLING THE ELECTRIC START SYSTEM STEP 2 Install the Battery CablesBattery produces explosive gases STEP 1 Connect the Wire Harness ReceptacleWheels/Tines/PTO Drive Lever 3 Features and ControlsPTO Attachments Feature G F A B E C DTines/PTO Clutch Lever Section 3 Features and ControlsHandlebar Height Adjustment Lever Wheel Speed LeverEngine Throttle Lever Section 3 Features and ControlsKeyswitch Starter Engine ControlsBreak-In Operation Pre-Start Checklist4 Operation INTRODUCTIONAvoid engine muffler and nearby Section 4 OperationStarting the Engine To help prevent serious personal injury or damage to equipmentMoving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to HIGH Range Changing Speed BeltsLoading the Tiller Unloading the TillerChanging Belt From HIGH Range to LOW Range Choosing Wheel and Tine SpeedsLet the tiller do the work Use shallow depth regulator settings. Till gradually deeperTilling Tips & Techniques TABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDETilling on slopes Do not use FAST wheel speed position when on sloped groundAvoid making footprints Suggested tilling patternsB. Terrace Gardening Clearing the tinesSoil Enrichment Idea POWER COMPOSTINGWide-Row Planting Tilling Under CornRemoving Tine Attachment PTO POWER UNITVERY IMPORTANT Removing And Replacing The Tine AttachmentGuide Pin Mounting Hole PTO POWER UNIT OPERATING INSTRUCTIONSInstalling the Tine Attachment Setting Up Stationary AttachmentsStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsEvery 5 MaintenanceREQUIRED MAINTENANCE SCHEDULE PROCEDURETiller Lubrication Section 5 MaintenanceTighten Bolts and Nuts Checking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level Draining and Filling the Tine Attachment Transmission Adding Gear Oil to the PTO Power Unit TransmissionDraining and Filling the PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment Transmission5/16 1/4 Belt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionPush Belt UP Replacing the Drive BeltRemoving the Belt Replacing the Drive BeltReverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscChecking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Adjustment Bolt Jam NutReplacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing A Tine Holder Assembly Removing Tine Holder AssemblySpark Plug Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System CHECK OR TEST Appendix A TroubleshootingTroubleshooting Procedures PROBLEM5 Tines Turn, But Wheels Won’t See Troubleshooting the Forward Interlock Safety System in SectionDozer/Snow Blade Attachment Appendix B Attachments & AccessoriesWheel Weights Troy-Bilt PTO Log SplitterDESCRIPTION 6 Parts ListWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY PARTFORWARD INTERLOCK SYSTEM Parts ListHANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES See Page See Page WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELSWHEEL & TIRE ASSEMBLIES WHEEL SPEED LEVERBELT DRIVE SYSTEM ENGINES AND ENGINE MOUNTPOWER UNIT TRANSMISSION ASSEMBLIES continued on page DRIVE SHAFT ASSEMBLYPINION SHAFT ASSEMBLY BRACKET ASSEMBLIESMODELS 682J & E682L POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageMISCELLANEOUS PARTS TRANSMISSION HOUSINGTRANSMISSION ASSEMBLY LOSS OF TRANSMISSION OIL. IF THESE SCREWS TILLER ATTACHMENT TRANSMISSION ASSEMBLIESNOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN THAT CAN NOT BE REUSED WITHOUT RISKING THETRANSMISSION HOUSING AND DIPSTICK TILLER DRIVE SHAFT ASSEMBLYBOLO TINE ASSEMBLIES CUSTOM TILLING TINES MODEL E682L ELECTRIC START SYSTEMPART BUMPER ATTACHMENT Page Page Page TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio TROY-BILT TILLER LIFETIME LIMITED WARRANTY