Troy-Bilt E682J-Horse Changing Speed Belts, Loading the Tiller, Unloading the Tiller, Operation

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Loading the Tiller

Section 4: Operation

Turn the vehicle’s engine off and apply its parking brake.

Position the loading vehicle so that the ramp angle is as flat as possible (the less incline to the ramp, the better).

Loading the Tiller

1.Use loading ramps that are strong and wide enough to safely hold the weight of the tiller and the operator combined— your tiller weighs between 280 and 325 lbs.

2.Move the Tines/PTO Clutch Lever (Figure 4-2) into DISENGAGE position.

3.Set the Depth Regulator lever (Figure 4-2) to the Travel position.

4.Move Wheel Speed Lever (Figure 4-2) into SLOW position and reduce the engine throttle speed.

5.Shift the Wheels/Tines/PTO Lever (Figure 4-2) into FORWARD position and follow the tiller up the ramps (Figure 4-7). Check the wheels as you move the tiller forward. Ensure that they move up the center of each ramp.

6.Prevent tiller from rolling in vehicle. Leave Wheel Speed Lever in FAST or SLOW position, chock wheels with blocks and tie down the tiller.

Figure 4-7: To go up ramps, use FORWARD drive.

Unloading the Tiller

IMPORTANT: Never unload the tiller in FORWARD drive. The tiller could tip forward and expose you to the tines (which should be disengaged as instructed).

1.Use loading ramps that are strong and wide enough to safely hold the weight of the tiller and the operator combined— your tiller weighs between 280 and 325 lbs.

2.Move the Tines/PTO Clutch Lever (Figure 4-2) to DISENGAGE position.

3.Set the Depth Regulator Lever (Figure 4-2) to the Travel position.

4.Move Wheel Speed Lever (Figure 4-2) to SLOW position and reduce the engine throttle speed.

IMPORTANT: Look behind you before you back down the ramp to ensure that all is clear. While descending, keep checking for obstacles behind you.

5.Move and hold the Wheels/Tines/PTO Lever into REVERSE drive and back down the ramps (Figure 4-8). Check the wheels as you move the tiller backward. Ensure that they move down the center of each ramp.

Figure 4-8: To go down ramps, use REVERSE drive.

Changing Speed Belts

Your tiller has two belt-driven speed ranges – HIGH RANGE and LOW RANGE

you pick one or the other by deciding which set of pulley grooves to move the forward belt into. By moving the belt from one speed range into the other, in combination with the FAST and SLOW wheel speeds, you obtain a choice of four different forward wheel speeds and two different tine speeds.

WARNING

To help avoid serious personal injury, stop the engine, remove the ignition key, disconnect spark plug wire and move the wire away from the spark plug, and let engine and muffler cool down before changing belt speeds.

Changing the belt from LOW range into HIGH range (or back again) is a matter of moving the belt from one set of pulley grooves to a second set of pulley grooves.

This change is done quickly and without tools (Figures 4-9 through 4-13).

 

Low Range

High Range

Pulley

Pulley

Grooves

Grooves

 

Figure 4-9: Belt range positions.

When the tiller is moving in REVERSE, the wheels are powered by a rubber reverse disc, not by the belt. Therefore, you have only two reverse speeds SLOW and FAST, as set with the Wheel Speed Lever.

Table 4-1 shows the range of wheel and tine speeds available when using the two belt speed ranges and the FAST and SLOW selections on the Wheel Speed Lever.

Table 4-1

Available wheel and tine speeds at 3000 RPM

engine speed.

 

Wheel

 

 

Belt

Speed

Wheel

Tine

Position

Lever

Speed

Speed

 

 

 

 

Low Range

Slow

.5MPH

146RPM

 

 

 

 

Low Range

Fast

1.2MPH

146RPM

 

 

 

 

High Range

Slow

.7MPH

200RPM

 

 

 

 

High Range

Fast

1.72MPH

200RPM

 

 

 

 

Changing Belt From LOW Range to HIGH Range

1.To avoid personal injury, shut off engine, let all moving parts come to a complete stop, then disconnect spark plug wire from spark plug and move it away from spark plug before making any adjustments. Wait for the engine and muffler to cool down.

2.Move Wheels/Tines/PTO Drive Lever into NEUTRAL.

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Contents FORM NO. 770-10598A IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYTROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH PRINTED IN USAENGINE INFORMATION TABLE OF CONTENTSContent FINDING MODEL NUMBERTraining 1 SafetySafety Alert Symbol Sectionc. Use slower wheel, tine and engine speeds Section 1 SafetyAntidotes TO AVOID SERIOUS INJURY Maintenance and StorageOperating Symbols DecalsIntroduction 2 AssemblyTools/Materials Needed for Assembly Loose Parts List Qty. DescriptionSTEP 4 Connect Forward Interlock Wire Harness Section 2 AssemblyAdjustment WireSTEP 6 Check Gear Oil Levels Oil Level Hole STEP 9 Adjust Air Pressure in TiresSTEP 8 Attach Engine Throttle Lever and Cable STEP 7 Add Motor Oil to EngineASSEMBLING THE ELECTRIC START SYSTEM STEP 2 Install the Battery CablesBattery produces explosive gases STEP 1 Connect the Wire Harness ReceptacleWheels/Tines/PTO Drive Lever 3 Features and ControlsPTO Attachments Feature G F A B E C DTines/PTO Clutch Lever Section 3 Features and ControlsHandlebar Height Adjustment Lever Wheel Speed LeverEngine Throttle Lever Section 3 Features and ControlsKeyswitch Starter Engine ControlsBreak-In Operation Pre-Start Checklist4 Operation INTRODUCTIONAvoid engine muffler and nearby Section 4 OperationStarting the Engine To help prevent serious personal injury or damage to equipmentMoving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to HIGH Range Changing Speed BeltsLoading the Tiller Unloading the TillerChanging Belt From HIGH Range to LOW Range Choosing Wheel and Tine SpeedsLet the tiller do the work Use shallow depth regulator settings. Till gradually deeperTilling Tips & Techniques TABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDETilling on slopes Do not use FAST wheel speed position when on sloped groundAvoid making footprints Suggested tilling patternsB. Terrace Gardening Clearing the tinesSoil Enrichment Idea POWER COMPOSTINGWide-Row Planting Tilling Under CornRemoving Tine Attachment PTO POWER UNITVERY IMPORTANT Removing And Replacing The Tine AttachmentGuide Pin Mounting Hole PTO POWER UNIT OPERATING INSTRUCTIONSInstalling the Tine Attachment Setting Up Stationary AttachmentsStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsEvery 5 MaintenanceREQUIRED MAINTENANCE SCHEDULE PROCEDURETighten Bolts and Nuts Section 5 MaintenanceTiller Lubrication Checking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksChecking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings Draining and Filling the Tine Attachment Transmission Adding Gear Oil to the PTO Power Unit TransmissionDraining and Filling the PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment Transmission5/16 1/4 Belt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionPush Belt UP Replacing the Drive BeltRemoving the Belt Replacing the Drive BeltReverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscChecking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Adjustment Bolt Jam NutReplacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing A Tine Holder Assembly Removing Tine Holder AssemblySpark Plug Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller CHECK OR TEST Appendix A TroubleshootingTroubleshooting Procedures PROBLEM5 Tines Turn, But Wheels Won’t See Troubleshooting the Forward Interlock Safety System in SectionDozer/Snow Blade Attachment Appendix B Attachments & AccessoriesWheel Weights Troy-Bilt PTO Log SplitterDESCRIPTION 6 Parts ListWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY PARTFORWARD INTERLOCK SYSTEM Parts ListHANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES See Page See Page WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELSWHEEL & TIRE ASSEMBLIES WHEEL SPEED LEVERBELT DRIVE SYSTEM ENGINES AND ENGINE MOUNTPOWER UNIT TRANSMISSION ASSEMBLIES continued on page DRIVE SHAFT ASSEMBLYPINION SHAFT ASSEMBLY BRACKET ASSEMBLIESMODELS 682J & E682L POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageTRANSMISSION ASSEMBLY TRANSMISSION HOUSINGMISCELLANEOUS PARTS LOSS OF TRANSMISSION OIL. IF THESE SCREWS TILLER ATTACHMENT TRANSMISSION ASSEMBLIESNOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN THAT CAN NOT BE REUSED WITHOUT RISKING THETRANSMISSION HOUSING AND DIPSTICK TILLER DRIVE SHAFT ASSEMBLYBOLO TINE ASSEMBLIES CUSTOM TILLING TINES MODEL E682L ELECTRIC START SYSTEMPART BUMPER ATTACHMENT Page Page Page TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio TROY-BILT TILLER LIFETIME LIMITED WARRANTY