Troy-Bilt E682J-Horse Wheel Speed Lever, Belt Drive System, Engines And Engine Mount, Parts List

Page 49
WHEEL SPEED LEVER

MODELS 682J &, E682L

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

 

 

WHEEL SPEED LEVER

 

1

GW-9362

Pin–spring, 1/8"

1

2

GW-9838

Nut–castle (slotted), 1/2"-20

1

3

GW-9934

Washer–shoulder, 1/2"

1

4

GW-9932

Washer–disc spring

2

5

GW-2178

Lever–wheel speed shift

1

6

1902240

Knob–wheel speed shift lever

1

7

GW-9317

Pin–cotter, 3/32" x 1"

1

8

GW-1231

Rod–connecting rod, wheel speed

 

 

 

shift lever

1

9

GW-1033

Swivel–connecting rod

1

10

736-0275

Washer–flat, 5/16", S.A.E

1

11

GW-9338

Pin–hair cotter

1

12

712-0158

Locknut–hex hd., 5/16"-18

1

13

710-0514

Bolt–flanged hex hd., 3/8-16 x 1"

5

14

736-0169

Lockwasher–spring lock, 3/8"

5

15

736-3050

Washer–flat, 3/8", S.A.E

8

17

GW-1113-1

Bushing–spacer, 19/64" (.300"lg.)....

4

18

GW-9120

Ring–retaining (tolerance ring)

1

 

 

BELT DRIVE SYSTEM

 

19

GW-2102

Block– belt adjustment, 3-7/8"

1

20

GW-2100

Rod– belt adjust., 7" with

 

 

 

measuring gauge

1

21

777I20942

Decal– engine stabilization

1

22

1100012

Bolt–hex hd., 3/8-24 x 1-1/2"

1

23

GW-2111

Disc–reverse

1

24

GW-9245

Belt–forward drive (no substitute

 

 

 

due to extra strength required)

1

25

GW-1483

Pulley–engine power take off

1

26

GW-1138-1

Shim–engine pulley, 1/16"

As Req'd

26

GW-1138-2

Shim–as above, 1/32"

As Req'd

27

GW-9303

Key–engine pulley, 3/16"sq. x 2-1/2" 1

REF

PART

 

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

 

ENGINES AND ENGINE MOUNT

 

 

28

710-0376

Bolt–hex hd., 5/16-18 x 1", Grade 5

2

29

712-0267

Nut, hex, 5/16-18

1

30

GW-1034

Bar–engine mounting

2

31

GW-9147

Plug–thread protector, red plastic ....

2

32

GW-9572

Bolt–hex hd., 5/16-24 x 1-1/8"

4

33

736-0119

Lockwasher–spring lock, 5/16"

4

34

GW-2553

Mount– engine to tiller

1

35

*

Briggs & Stratton Engine–

 

 

 

 

Recoil or electric start. (Electric

 

 

 

 

start requires key switch

 

 

 

 

starting system.)

1

36

736-3052

Washer, flat, .406 x 1.0 x .105

1

38B

777S30647

Decal–hot surface warning (E682L).

1

 

777S30650

Decal–hot surface warning (682J)

 

 

 

WHEEL & TIRE ASSEMBLIES

 

 

43

1915072

Pin– roll, 5/16" x 1-1/2"

2

451915056 **Wheel & Tire Assy– bar tread, left side, 4:80 x 8" tubeless tire with valve stem, on one-piece

 

 

steel wheel

1

45A

1915057

**Wheel & Tire Assy–bar tread,

 

 

 

right side. Same as above but

 

 

 

for right side of tiller

1

46

1902020

Cap–wheel hub

2

*Contact an authorized engine dealer, Troy-Bilt dealer or the Factory for replacement engine information.

Contact an authorized engine dealer for engine service or parts. Refer to the engine name- plate for engine model and type information.

**For correct traction and directional control, Bar Tread Tires should be mounted on the tiller so the closed end of the “V” in the tire tread on top of the tire faces forward.

49

Image 49
Contents TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH IMPORTANTREAD SAFETY RULES AND INSTRUCTIONS CAREFULLYPRINTED IN USA FORM NO. 770-10598AContent TABLE OF CONTENTSFINDING MODEL NUMBER ENGINE INFORMATIONSafety Alert Symbol 1 SafetySection Trainingc. Use slower wheel, tine and engine speeds Section 1 SafetyAntidotes Operating Symbols Maintenance and StorageDecals TO AVOID SERIOUS INJURYTools/Materials Needed for Assembly 2 AssemblyLoose Parts List Qty. Description IntroductionAdjustment Section 2 AssemblyWire STEP 4 Connect Forward Interlock Wire HarnessSTEP 6 Check Gear Oil Levels STEP 8 Attach Engine Throttle Lever and Cable STEP 9 Adjust Air Pressure in TiresSTEP 7 Add Motor Oil to Engine Oil Level HoleBattery produces explosive gases STEP 2 Install the Battery CablesSTEP 1 Connect the Wire Harness Receptacle ASSEMBLING THE ELECTRIC START SYSTEMPTO Attachments Feature 3 Features and ControlsG F A B E C D Wheels/Tines/PTO Drive LeverHandlebar Height Adjustment Lever Section 3 Features and ControlsWheel Speed Lever Tines/PTO Clutch LeverKeyswitch Starter Section 3 Features and ControlsEngine Controls Engine Throttle Lever4 Operation Pre-Start ChecklistINTRODUCTION Break-In OperationStarting the Engine Section 4 OperationTo help prevent serious personal injury or damage to equipment Avoid engine muffler and nearbyOperating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to HIGH RangeChanging Belt From HIGH Range to LOW Range Choosing Wheel and Tine SpeedsTilling Tips & Techniques Use shallow depth regulator settings. Till gradually deeperTABLE 2-4 WHEEL SPEED AND BELT RANGE SELECTION GUIDE Let the tiller do the workAvoid making footprints Do not use FAST wheel speed position when on sloped groundSuggested tilling patterns Tilling on slopesB. Terrace Gardening Clearing the tinesWide-Row Planting POWER COMPOSTINGTilling Under Corn Soil Enrichment IdeaVERY IMPORTANT PTO POWER UNITRemoving And Replacing The Tine Attachment Removing Tine AttachmentInstalling the Tine Attachment PTO POWER UNIT OPERATING INSTRUCTIONSSetting Up Stationary Attachments Guide Pin Mounting HoleStarting The Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineREQUIRED MAINTENANCE SCHEDULE 5 MaintenancePROCEDURE EveryTighten Bolts and Nuts Section 5 MaintenanceTiller Lubrication Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings Draining and Filling the PTO Power Unit Transmission Adding Gear Oil to the PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension 5/16 1/4 Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Push Belt UPReverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceAdjustment Bolt Jam Nut Checking Tines for WearRemoving and Replacing A Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Troubleshooting Procedures Appendix A TroubleshootingPROBLEM CHECK OR TEST5 Tines Turn, But Wheels Won’t See Troubleshooting the Forward Interlock Safety System in SectionWheel Weights Appendix B Attachments & AccessoriesTroy-Bilt PTO Log Splitter Dozer/Snow Blade AttachmentWHEELS/TINES/PTO DRIVE LEVER & YOKE ASSEMBLY 6 Parts ListPART DESCRIPTIONFORWARD INTERLOCK SYSTEM Parts ListHANDLEBAR ASSEMBLY DEPTH REGULATOR & TINE HOOD ASSEMBLIES See Page See Page WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELSBELT DRIVE SYSTEM WHEEL SPEED LEVERENGINES AND ENGINE MOUNT WHEEL & TIRE ASSEMBLIESPOWER UNIT TRANSMISSION ASSEMBLIES PINION SHAFT ASSEMBLY DRIVE SHAFT ASSEMBLYBRACKET ASSEMBLIES continued on pageMODELS 682J & E682L POWER UNIT TRANSMISSION ASSEMBLIES Continued from pageTRANSMISSION ASSEMBLY TRANSMISSION HOUSINGMISCELLANEOUS PARTS NOTE 1 THESE SCREWS HAVE A SPECIAL SEALING DESIGN TILLER ATTACHMENT TRANSMISSION ASSEMBLIESTHAT CAN NOT BE REUSED WITHOUT RISKING THE LOSS OF TRANSMISSION OIL. IF THESE SCREWSTRANSMISSION HOUSING AND DIPSTICK TILLER DRIVE SHAFT ASSEMBLYBOLO TINE ASSEMBLIES CUSTOM TILLING TINES MODEL E682L ELECTRIC START SYSTEMPART BUMPER ATTACHMENT Page Page Page TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio TROY-BILT TILLER LIFETIME LIMITED WARRANTY