Subaru Robin Power Products R600 manual Contents

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CONTENTS

SectionTitlePage

1.	SPECIFICATIONS		..........................................	1
2.	PERFORMANCE		CURVES	2
	2-1	AC Output	..........................................	2
	2-2	DC Output	..........................................	3

3.	FEATURES		..............................................
4.	SERIAL	and	SPECIFICATION			NUMBER LOCATION
5.	SAFETY	PRECAUTIONS
	5-1	Fire Prevention			.......................................
	5-2	Precautions		for	Exhaust	Gases
	5-3	Other	Precautions		......................................
6.	COMPONENT		IDENTIFICATION			...............................
7.	FUNCTION		OF	EACH	COMPONENT
	7-1	Generator		...........................................
	7-2	Engine	.............................................
8.	DESCRIPTION			OF MAIN COMPONENTS

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	8-1	Electronic		lgnition		System				14
	8-2	Generator		Operation		....................................				15
9.	OPERATIONAL			LIMITS		OF THE	GENERATOR.		...................	17
	9-1	AC Output		..........................................						17
	9-2	DC Output		..........................................						19
	9-3	Simultaneous			Use the AC/DC		Output	.........................		20
	9-4	Wire	Length							20
10.	MEASURING		PROCEDURES							21
	10-1	Meters								21
	10-2	Measuring		AC	Output					23
	10-3	Measuring		DC	Output					23
	10-4	Measuring		Insulation		Resistance		. . . . . . . . . . . . . . . .		. . . . . 23

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Contents Model Contents Adjustment Wiring Diagram MaintenanceTroubleshooting Criteria ForR600 SpecificationsModel Performance Curves AC Output1w1 Current a Features Serial and Specification Number Location Fire Prevention SAFETY- PrecautionsPrecautions for Exhaust Gases Component Identification \*’ z Fler Capblretor Rectifier GeneratorCondenser Engine Lubrication System AIR CleanerExhaust FAN Cooling System Description of Main Components Operation Electronic Ignition System Solid State Ignition System2GENERATOR Operation Voltage Fluctuations Under Load=w= DC OutputOperational Limits of the Generator AC OutputUsed Example Lamps Example40 + 0.7 = 57W EtcDC Output WhereMeasured value Wire Length Simultaneous USE the AC/DC Output10-l-2 Ammeter Measuring ProceduresMeters Voltmeters 10-l-3 Frequency Meter10-l-4 Circuit Tester Circuit tester is used for measuring resistances and othersUse the contact-less tl pe tachometer 10-l-5 Megger TesterMeasuring Measuring AC OutputMeasuring DC Output ResistanceControl Panel Stator1O-4-2 Rotor Functional Check of Each Component Pilot LightCircuit Breaker AC ReceptaclesDC Terminals Dark Blue Yellow RED Black Brown WhiteStator FL? l-7 Location 61’1 Ignition CoilResistance value Red CondenserRectifier Description Preparation and PrecautionsSpecial Tools for Disassembly and Assembly Tool NoSet the engine control to Stop Side cover Lj and Rj’ Choke cab12 Fuel line Remove the screw fromClamping the front cover Engine control switchRemove two M5 flange bolts Bracket together. and thenPlus screw 12 Bas2 platz Recoil starter Starter pullekRsmove four 5115x 10 bolts from under the base plate See -SAir cleaner Voltage power cableFront housing Remove the front Housing Center Spark plug in advanceRemove the head cover Flange of the crankcaseHead cover Qlinder Baffle Remove the M6 bolt fromMounting Direc Driver Camshaft Pull out the camshaft fromPiston Gently strike the main bearingAssembly Sequence and Precautions Governor Shaft Assembly ProcedurePrecautions in Assembly CrankshaftThat the ring can be slided into its groove Tolerances of Newly Installed PartsInside and outslde diameter STD Equipment Spare Parts Installing the CrankcaseInstalling the Connecting ROD Major END CAP Guide OIL SciraperInstall the tappets. and then the camshaft Installing Main Bearing CoverValve face LooseInstalling the Spark Plug Tappet AdjustmentInstalling the Cylinder Head Installing the Cylinder BaffleInstalling the Head Cover IingConnect the ground cord to the rear housing. using Installing the Choke Cable Installing the Base FrameInstalling Muffler Installing the Fuel LineConnecting the Couplers Together Installing the Rear CoverInstalling the Fuel Tank Handle Function and Components See Fig Schematic diagram of the fuel systemCaburetor Disassembly and Assembly of Carburetor Page Diagnosis by the Shop Troubleshooting Diag DiagnosisDiagnosis by the Customer Coil is GaPP0ssil1lc OUI Exam 3RlSyl~lploms Diac Fuel VillVC Iiic MACMcwrc Kerr1cdies ExamLSlulor.-IX1coil Wire Hrokcn OI Diode To Diag Tllilill coil SlillOrMCiISIJIC tile ’hcckTllilll TiicKeplilCe No1 illcreils~ ISM K4.A NGK ’XAM 5 ’XAMIjxam Tappet Ckiir Trutpu1IappCl ClCilr- ilncc Criteria Table for Adjustment Tappet EratorItems Adjustment Criteria Limit Description Pink 230V Wiring Diagram1lOV White Green Red =.I Blue 22OV.50 Gray 220V 240VMaintenance Drain the oil from Check the switch of engine and tlexible shaftOverhaul the engine for cleaning. adjustment Us2 of contaminated oil will subject parts toGenerator America