Subaru Robin Power Products R600 12 Bas2 platz Recoil starter Starter pullek, Plus screw, See -S

Page 37

Sequence 1 Part to remove

Description

Precautions

Necessary tools

12Bas2 platz

13Recoil starter

Starter pullek

I

I

I

Fig. 12-5

(1)Remove one set screw of the earth wire which grounds the rear housing and base plate togethsr (Zr)OV system onlv).

(2)Rsmove four 5115x 10 bolts from under the base plate.

(1)Remove the recoil starter from the rear housing. by removing three 516 x 8 flange bolts.

(1 j Turn the starter pulley b]- hand to set the piston to the compres- sion stroke limit (lvhere the pulle) becomes heavy). Csing a hammer strike the box wrench set ov2r the head of the through bolt to remove the bolt. Then remove the pulleb _

;

T Plus screw-

u

driver

I

 

 

 

I

Smm box spanner

j

1Omm box spanner

(See Fig. 12-S.)

1?mm box spanner

Handle hammer

(See Fig. 1Z-6.)

Fig. 12-6

Sequence

Part to remove

Description

15Stator assemblq- (1 j Remove three M6 x 85 bolts clamping the rear housing of the stator assembly. and the front housing together.

(2j Remove the stator assembly-from the front housing. The stator and rear housing are removed together by using a plastic hammer to light11 strike the boss of the rzar housing.

(3)Remove the lead from the clamp

b_~taking- out one M4 x 8 scre\v.

I ...

1 (4) Kemove both the capacitor and

Idiode from the rear housing by

I removing three M5 x 30 scre\\s. / (5) Remove the wiring between the stator and rear housing. Discon-

nest three terminals irom the diode. t\vo terminals from the capacitor. and the ground \vire from the r2ar housing.

Precautions

,

Necessary tools

 

I

 

 

1Omm box

 

spanner

 

Plastic hammer

(See Fig. 12-7.)

j

 

 

3

Plus screw-

 

_ driver

I

: Cd Plus screw-

driver

 

i

 

-34 -

Image 37
Contents Model Contents Troubleshooting Diagram MaintenanceAdjustment Wiring Criteria ForModel SpecificationsR600 AC Output Performance Curves1w1 Current a Features Serial and Specification Number Location Precautions for Exhaust Gases SAFETY- PrecautionsFire Prevention Component Identification \*’ z Fler Capblretor Condenser GeneratorRectifier Engine Exhaust FAN Cooling System AIR CleanerLubrication System Electronic Ignition System Solid State Ignition System Description of Main Components OperationVoltage Fluctuations Under Load 2GENERATOR OperationDC Output =w=AC Output Operational Limits of the Generator40 + 0.7 = 57W Lamps ExampleUsed Example EtcMeasured value WhereDC Output Simultaneous USE the AC/DC Output Wire LengthMeters Voltmeters Measuring Procedures10-l-2 Ammeter 10-l-3 Frequency MeterUse the contact-less tl pe tachometer Circuit tester is used for measuring resistances and others10-l-4 Circuit Tester 10-l-5 Megger TesterMeasuring DC Output Measuring AC OutputMeasuring Resistance1O-4-2 Rotor StatorControl Panel Pilot Light Functional Check of Each ComponentDC Terminals AC ReceptaclesCircuit Breaker Dark Blue Yellow RED Black Brown WhiteStator FL? l-7 Resistance value Ignition CoilLocation 61’1 Rectifier CondenserRed Special Tools for Disassembly and Assembly Preparation and PrecautionsDescription Tool No’ Choke cab12 Fuel line Side cover Lj and RjSet the engine control to Stop Remove the screw fromRemove two M5 flange bolts Engine control switchClamping the front cover Bracket together. and thenRsmove four 5115x 10 bolts from under the base plate 12 Bas2 platz Recoil starter Starter pullekPlus screw See -SFront housing Remove the front Housing Center Voltage power cableAir cleaner Spark plug in advanceHead cover Flange of the crankcaseRemove the head cover Qlinder Baffle Remove the M6 bolt fromPiston Camshaft Pull out the camshaft fromMounting Direc Driver Gently strike the main bearingPrecautions in Assembly Assembly ProcedureAssembly Sequence and Precautions Governor Shaft CrankshaftInside and outslde diameter Tolerances of Newly Installed PartsThat the ring can be slided into its groove Installing the Connecting ROD Major END CAP Installing the CrankcaseSTD Equipment Spare Parts Guide OIL SciraperInstalling Main Bearing Cover Install the tappets. and then the camshaftLoose Valve faceInstalling the Cylinder Head Tappet AdjustmentInstalling the Spark Plug Installing the Cylinder BaffleIing Installing the Head CoverConnect the ground cord to the rear housing. using Installing Muffler Installing the Base FrameInstalling the Choke Cable Installing the Fuel LineInstalling the Fuel Tank Handle Installing the Rear CoverConnecting the Couplers Together Caburetor Schematic diagram of the fuel systemFunction and Components See Fig Disassembly and Assembly of Carburetor Page Diagnosis by the Customer Troubleshooting Diag DiagnosisDiagnosis by the Shop GaP Coil isP0ssil1lc Exam 3 OUIRlSyl~lploms Diac Fuel VillVC Mcwrc MACIiic Exam Kerr1cdiesLSlulor.-IX1coil Wire Hrokcn OI Diode MCiISIJIC tile Tllilill coil SlillOrTo Diag ’hcckTiic TllilllKeplilCe No1 illcreils~ Ijxam ’XAMISM K4.A NGK ’XAM 5 IappCl ClCilr- ilncc Trutpu1Tappet Ckiir Criteria Table for Adjustment Erator TappetItems Adjustment Criteria Limit Description 1lOV White Green Red =.I Blue 22OV.50 Gray 220V Wiring DiagramPink 230V 240VMaintenance Overhaul the engine for cleaning. adjustment Check the switch of engine and tlexible shaftDrain the oil from Us2 of contaminated oil will subject parts toGenerator America