Subaru Robin Power Products R600 manual Valve face, Loose

Page 45

*Shown in Fig. 12-18. is the method to measure the side clearance of the crankshaft. According to this method, measure the clearance between the machined face of the crankcase and the adjusting collar. The machined face of the crankcase is mounted with packing so it is necessary to set the clearance properly by allowing for a packing thick- nessof O.-??mmI.

M6 x 25mm bolt . . . . . . . . . 8 PCS.

M6 x 55mm bolt . . . . . . . . . 1 pc.

Fig. 72-78

12-4-8 INSTALLING THE INTAKE and EXHAUST VALVES

Prior to installing. remove carbon and gum deposits, from the valve, valve seat, intake and exhaust ports, and valve guide.

NOTE:

If

the

valve

face

is worn,

replace the

valve

with

a new one.

 

 

 

 

NOTE:

If

the

clearance

between

the valve guide

and

valve stem is excessively large, replace the

valve guide with

a new one.

Replace the valve guide by using a pull block and pull bolt as shown in Fig. 72-20.

 

 

 

 

 

 

 

A

 

VALVE

FACE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

GUIDE

 

 

 

 

 

 

 

 

 

VALVE

SEAT

 

 

 

PULLER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

VALVE

STEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VALVE

GUIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VALVE

SPRING

 

 

 

 

 

 

 

 

Fig.

72-79

 

 

‘VALVE

RETAINER

 

Fig. 72-20

 

 

 

 

A:

Valve face

angle

 

 

 

 

 

 

 

45”

 

 

B:

Valve

seat

angle

 

 

 

 

 

 

 

45O

 

 

C:

Valve

guide

inside

diameter

 

 

 

I

5 59

+0.018

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Intake valve

I

 

-0.020

 

 

 

 

 

 

 

 

 

 

 

 

 

5’59

-0.032

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D:Valve stem outside diameter

Clearance (clearance between C and D) between valve guide and valve stem

Exhaust

valve

I

-0.056

5.5@ -0.074

 

 

Intake

valve

0.02OL

-

0.05OL

Exhaust

valve

0.056L

-

0.072L

Table 72-3

L: LOOSE

-42-

Image 45
Contents Model Contents Troubleshooting Diagram MaintenanceAdjustment Wiring Criteria ForSpecifications ModelR600 AC Output Performance Curves1w1 Current a Features Serial and Specification Number Location SAFETY- Precautions Precautions for Exhaust GasesFire Prevention Component Identification \*’ z Fler Capblretor Generator CondenserRectifier Engine AIR Cleaner Exhaust FAN Cooling SystemLubrication System Electronic Ignition System Solid State Ignition System Description of Main Components OperationVoltage Fluctuations Under Load 2GENERATOR OperationDC Output =w=AC Output Operational Limits of the Generator40 + 0.7 = 57W Lamps ExampleUsed Example EtcWhere Measured valueDC Output Simultaneous USE the AC/DC Output Wire LengthMeters Voltmeters Measuring Procedures10-l-2 Ammeter 10-l-3 Frequency MeterUse the contact-less tl pe tachometer Circuit tester is used for measuring resistances and others10-l-4 Circuit Tester 10-l-5 Megger TesterMeasuring DC Output Measuring AC OutputMeasuring ResistanceStator 1O-4-2 RotorControl Panel Pilot Light Functional Check of Each ComponentDC Terminals AC ReceptaclesCircuit Breaker Dark Blue Yellow RED Black Brown WhiteStator FL? l-7 Ignition Coil Resistance valueLocation 61’1 Condenser RectifierRed Special Tools for Disassembly and Assembly Preparation and PrecautionsDescription Tool No’ Choke cab12 Fuel line Side cover Lj and RjSet the engine control to Stop Remove the screw fromRemove two M5 flange bolts Engine control switchClamping the front cover Bracket together. and thenRsmove four 5115x 10 bolts from under the base plate 12 Bas2 platz Recoil starter Starter pullekPlus screw See -SFront housing Remove the front Housing Center Voltage power cableAir cleaner Spark plug in advanceHead cover Flange of the crankcaseRemove the head cover Qlinder Baffle Remove the M6 bolt fromPiston Camshaft Pull out the camshaft fromMounting Direc Driver Gently strike the main bearingPrecautions in Assembly Assembly ProcedureAssembly Sequence and Precautions Governor Shaft CrankshaftTolerances of Newly Installed Parts Inside and outslde diameterThat the ring can be slided into its groove Installing the Connecting ROD Major END CAP Installing the CrankcaseSTD Equipment Spare Parts Guide OIL SciraperInstalling Main Bearing Cover Install the tappets. and then the camshaftLoose Valve faceInstalling the Cylinder Head Tappet AdjustmentInstalling the Spark Plug Installing the Cylinder BaffleIing Installing the Head CoverConnect the ground cord to the rear housing. using Installing Muffler Installing the Base FrameInstalling the Choke Cable Installing the Fuel LineInstalling the Rear Cover Installing the Fuel Tank HandleConnecting the Couplers Together Schematic diagram of the fuel system CaburetorFunction and Components See Fig Disassembly and Assembly of Carburetor Page Troubleshooting Diag Diagnosis Diagnosis by the CustomerDiagnosis by the Shop GaP Coil isP0ssil1lc Exam 3 OUIRlSyl~lploms Diac Fuel VillVC MAC McwrcIiic Exam Kerr1cdiesLSlulor.-IX1coil Wire Hrokcn OI Diode MCiISIJIC tile Tllilill coil SlillOrTo Diag ’hcckTiic TllilllKeplilCe No1 illcreils~ ’XAM IjxamISM K4.A NGK ’XAM 5 Trutpu1 IappCl ClCilr- ilnccTappet Ckiir Criteria Table for Adjustment Erator TappetItems Adjustment Criteria Limit Description 1lOV White Green Red =.I Blue 22OV.50 Gray 220V Wiring DiagramPink 230V 240VMaintenance Overhaul the engine for cleaning. adjustment Check the switch of engine and tlexible shaftDrain the oil from Us2 of contaminated oil will subject parts toGenerator America