Subaru Robin Power Products R600 Engine control switch, Remove two M5 flange bolts, Muffler cover

Page 36

Sequence

Part to remove

Description

Precautions

Necessary tools

6

7

8

9

10

11

Rear cover

( 1)

Remove the rear :over at the

 

 

opposing sid2 of the control

 

 

pan21by unscrewing th2 four

I

 

$16 flange bolts.

Fuel tank

(.I)

Loosen the set screw of th2

 

 

strainer shaft at th2 rear of the

 

 

engine control switch.

 

(2) Remove two M5 flange bolts

 

 

clamping the front cover and

 

 

tank bracket together. and tank

 

 

bracket together. and then

 

 

remove the fuel tank.

Front cover

(.l j

Rsmove two MS tlange bolts

 

 

clamping the front cover to

 

 

the basr to rrmove the front

,

 

cover.

 

 

Fuel hose

(1)

Using pliers. hold the fuel line

 

 

clamp at the fuel support joint

I

 

of the carburetor (L-joint

 

directed downward) to pull it

 

 

 

 

aside. Then. pull out the line.

Choke cable

(1 j

Insert the tip of a screwdriver

 

 

(.tlat-headed type) in the groove

 

 

of the choke cable bracket pro-

 

 

truding from the head cover.

I Muffler cover

(1)

Remove the out2r cover; this is

and muffler

 

done by removing sevenM5

 

 

tapping screws.

!

(2)

R2move one M6 x 1’ flange

 

 

bolt of the muffler bracket. and

 

two M6 nuts from the muffler

 

tlange. Then. remov2 th2 flange.

 

(3) Remove four 315 x 8 lock screws

 

from inside the muffler t I remove

I

the inner cover.

 

flUFFI

Fig. 123

1Ommbox spannsr

,z Plus screw- driver

,(,SeeFig. 1Z-3.) ! 1Omm box spanner

 

 

 

1Omm box

 

 

 

spanner

 

Be careful not

 

Electricians’

 

to damage the

!

pliers

’

fuel line.

 

 

 

 

 

 

3

Minus

 

 

 

 

screwdriver

 

Take care not to

 

-3

Plus screw-

 

drop the removed

 

 

driver

 

screws down into

 

 

 

 

the cooling air

!

IOmm box

1

channel.

 

spanner

’

(See Fig. 11.4.)

 

 

 

 

 

 

3

Minus screw-

 

 

 

 

driver

I

Fig. 124

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Image 36
Page 35 Page 37
Contents Model Contents Diagram Maintenance TroubleshootingAdjustment Wiring Criteria ForSpecifications ModelR600 Performance Curves AC Output1w1 Current a Features Serial and Specification Number Location SAFETY- Precautions Precautions for Exhaust GasesFire Prevention Component Identification \*’ z Fler Capblretor Generator CondenserRectifier Engine AIR Cleaner Exhaust FAN Cooling SystemLubrication System Description of Main Components Operation Electronic Ignition System Solid State Ignition System2GENERATOR Operation Voltage Fluctuations Under Load=w= DC OutputOperational Limits of the Generator AC OutputLamps Example 40 + 0.7 = 57WUsed Example EtcWhere Measured valueDC Output Wire Length Simultaneous USE the AC/DC OutputMeasuring Procedures Meters Voltmeters10-l-2 Ammeter 10-l-3 Frequency MeterCircuit tester is used for measuring resistances and others Use the contact-less tl pe tachometer10-l-4 Circuit Tester 10-l-5 Megger TesterMeasuring AC Output Measuring DC OutputMeasuring ResistanceStator 1O-4-2 RotorControl Panel Functional Check of Each Component Pilot LightAC Receptacles DC TerminalsCircuit Breaker Dark Blue Yellow RED Black Brown WhiteStator FL? l-7 Ignition Coil Resistance valueLocation 61’1 Condenser RectifierRed Preparation and Precautions Special Tools for Disassembly and AssemblyDescription Tool NoSide cover Lj and Rj ’ Choke cab12 Fuel lineSet the engine control to Stop Remove the screw fromEngine control switch Remove two M5 flange boltsClamping the front cover Bracket together. and then12 Bas2 platz Recoil starter Starter pullek Rsmove four 5115x 10 bolts from under the base platePlus screw See -SVoltage power cable Front housing Remove the front Housing CenterAir cleaner Spark plug in advanceFlange of the crankcase Head coverRemove the head cover Qlinder Baffle Remove the M6 bolt fromCamshaft Pull out the camshaft from PistonMounting Direc Driver Gently strike the main bearingAssembly Procedure Precautions in AssemblyAssembly Sequence and Precautions Governor Shaft CrankshaftTolerances of Newly Installed Parts Inside and outslde diameterThat the ring can be slided into its groove Installing the Crankcase Installing the Connecting ROD Major END CAPSTD Equipment Spare Parts Guide OIL SciraperInstall the tappets. and then the camshaft Installing Main Bearing CoverValve face LooseTappet Adjustment Installing the Cylinder HeadInstalling the Spark Plug Installing the Cylinder BaffleInstalling the Head Cover IingConnect the ground cord to the rear housing. using Installing the Base Frame Installing MufflerInstalling the Choke Cable Installing the Fuel LineInstalling the Rear Cover Installing the Fuel Tank HandleConnecting the Couplers Together Schematic diagram of the fuel system CaburetorFunction and Components See Fig Disassembly and Assembly of Carburetor Page Troubleshooting Diag Diagnosis Diagnosis by the CustomerDiagnosis by the Shop Coil is GaPP0ssil1lc OUI Exam 3RlSyl~lploms Diac Fuel VillVC MAC McwrcIiic Kerr1cdies ExamLSlulor.-IX1coil Wire Hrokcn OI Diode Tllilill coil SlillOr MCiISIJIC tileTo Diag ’hcckTllilll TiicKeplilCe No1 illcreils~ ’XAM IjxamISM K4.A NGK ’XAM 5 Trutpu1 IappCl ClCilr- ilnccTappet Ckiir Criteria Table for Adjustment Tappet EratorItems Adjustment Criteria Limit Description Wiring Diagram 1lOV White Green Red =.I Blue 22OV.50 Gray 220VPink 230V 240VMaintenance Check the switch of engine and tlexible shaft Overhaul the engine for cleaning. adjustmentDrain the oil from Us2 of contaminated oil will subject parts toGenerator America
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