Subaru Robin Power Products R600 manual Installing the Head Cover, Iing

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12-4-13 INSTALLING THE HEAD COVER

The head cover is installed over each of the left and right parts of the c>-linder head. using the 345 x 1Omm screws.

124-14 INSTALLING THE GOVERNOR and RELATED PARTS

Model EYOSD has a centrifugal iveight type governor which is installed while engaged with the governor gear. With the governor. the throttle valve of the carburetor is controlled automatically by using a lever link mechanism. Therefore. engine speed is constantlq- maintained even under load variations.

1)Using two $16 x 1Omm bolts. install the speed control assembly to the crankcase.

‘j Temporarily install the carburetor with two h-16tlange nuts.

3)Join the throttle lever of the carburetor to the gover- nor rod and rod spring.

4)Insert the governor lever into the governor shaft.

5)Insert a minus screwdriver into the groove of the governor shaft. and turn the screwdriver fully in the counterclockwise direction. Push the governor lever clockwise (at this time. the throttle valve is fully opened) and fasten the governor lever with the lock bolt.

Torque for the governor lever: 70 - 90 kg-cm

6)Link the governor lever and speed controller with the governor spring. one end of which is inserted into the

Fig. 12-24

center hole (of the three) of the governor lever and

the remaining end inserted into the hole of the speed controller.

IING

Fig. 12-25

Fig. 12-26

12-4-15 INSTALLING THE CARBURETOR and AIR CLEANER

Place the carburetor gasket. insulator. gasket. and carburetor in the correct positions. Kest. fit the air cleaner gasket and air cleaner case. and install them. using the hi6 flange nut and 315 x 1Omm screw. Set the element (small type). element re- tainer. element. and cleaner cover. and tighten them with screws (slot head tk-pej.

Torque for installing the carburetor and air cleaner: 50 - 60 kg-cm

NOTE: See page lo-26 for details concerning disassembly and assembly of the carburetor.

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Contents Model Contents Criteria For Diagram MaintenanceTroubleshooting Adjustment WiringR600 SpecificationsModel AC Output Performance Curves1w1 Current a Features Serial and Specification Number Location Fire Prevention SAFETY- PrecautionsPrecautions for Exhaust Gases Component Identification \*’ z Fler Capblretor Rectifier GeneratorCondenser Engine Lubrication System AIR CleanerExhaust FAN Cooling System Electronic Ignition System Solid State Ignition System Description of Main Components OperationVoltage Fluctuations Under Load 2GENERATOR OperationDC Output =w=AC Output Operational Limits of the GeneratorEtc Lamps Example40 + 0.7 = 57W Used ExampleDC Output WhereMeasured value Simultaneous USE the AC/DC Output Wire Length10-l-3 Frequency Meter Measuring ProceduresMeters Voltmeters 10-l-2 Ammeter10-l-5 Megger Tester Circuit tester is used for measuring resistances and othersUse the contact-less tl pe tachometer 10-l-4 Circuit TesterResistance Measuring AC OutputMeasuring DC Output MeasuringControl Panel Stator1O-4-2 Rotor Pilot Light Functional Check of Each ComponentDark Blue Yellow RED Black Brown White AC ReceptaclesDC Terminals Circuit BreakerStator FL? l-7 Location 61’1 Ignition CoilResistance value Red CondenserRectifier Tool No Preparation and PrecautionsSpecial Tools for Disassembly and Assembly DescriptionRemove the screw from Side cover Lj and Rj’ Choke cab12 Fuel line Set the engine control to StopBracket together. and then Engine control switchRemove two M5 flange bolts Clamping the front coverSee -S 12 Bas2 platz Recoil starter Starter pullekRsmove four 5115x 10 bolts from under the base plate Plus screwSpark plug in advance Voltage power cableFront housing Remove the front Housing Center Air cleanerQlinder Baffle Remove the M6 bolt from Flange of the crankcaseHead cover Remove the head coverGently strike the main bearing Camshaft Pull out the camshaft fromPiston Mounting Direc DriverCrankshaft Assembly ProcedurePrecautions in Assembly Assembly Sequence and Precautions Governor ShaftThat the ring can be slided into its groove Tolerances of Newly Installed PartsInside and outslde diameter Guide OIL Sciraper Installing the CrankcaseInstalling the Connecting ROD Major END CAP STD Equipment Spare PartsInstalling Main Bearing Cover Install the tappets. and then the camshaftLoose Valve faceInstalling the Cylinder Baffle Tappet AdjustmentInstalling the Cylinder Head Installing the Spark PlugIing Installing the Head CoverConnect the ground cord to the rear housing. using Installing the Fuel Line Installing the Base FrameInstalling Muffler Installing the Choke CableConnecting the Couplers Together Installing the Rear CoverInstalling the Fuel Tank Handle Function and Components See Fig Schematic diagram of the fuel systemCaburetor Disassembly and Assembly of Carburetor Page Diagnosis by the Shop Troubleshooting Diag DiagnosisDiagnosis by the Customer GaP Coil isP0ssil1lc Exam 3 OUIRlSyl~lploms Diac Fuel VillVC Iiic MACMcwrc Exam Kerr1cdiesLSlulor.-IX1coil Wire Hrokcn OI Diode ’hcck Tllilill coil SlillOrMCiISIJIC tile To DiagTiic TllilllKeplilCe No1 illcreils~ ISM K4.A NGK ’XAM 5 ’XAMIjxam Tappet Ckiir Trutpu1IappCl ClCilr- ilncc Criteria Table for Adjustment Erator TappetItems Adjustment Criteria Limit Description 240V Wiring Diagram1lOV White Green Red =.I Blue 22OV.50 Gray 220V Pink 230VMaintenance Us2 of contaminated oil will subject parts to Check the switch of engine and tlexible shaftOverhaul the engine for cleaning. adjustment Drain the oil fromGenerator America