Subaru Robin Power Products R600 manual Criteria Table for Adjustment

Page 71

14. CRITERIA TABLE for ADJUSTMENT

I terns

of

adjustment

 

Levelness of cylinder

head

 

 

 

lnslde

dia.

 

 

Cylinder

Seat width of Intake and

exhaust

valves

 

 

 

 

 

1 lnstde dia. of valve guide

 

Piston

skirt’s

outs,de

 

dia.

I” thrust

dIrectIon

 

 

 

 

 

’

TOP

I

 

 

 

 

 

 

’

Ring

groove

 

Second

 

width

 

 

 

 

 

 

 

 

Piston

 

 

 

 

 

011

 

 

 

 

 

 

i

Pin

hole

 

 

 

 

Clearance

between

piston

 

skirt

 

and

cylmder

wall

’ Top

,Clearance be-

tween ring and Second

ring groove -

Oil

Clearance between piston and piston pin

I

Criteria

Below 0.1

510+o.o19

0

0.5

5,50A0.018

. 0

0

50.9920 -o,02

,,5 +0.025 0

,,5 ~0.025 0

2.5ao.035

0

,,O +0.002 -0.009

0.008 - 0.047

0.090 -0.135

0.060 -0.105

0.010 -0.065

0.009T - O.OlOL

,Limit of application

0.15

51 .cl6Q

1a

5.656

50.92

1.65

1.65

2.65

11 .O35

0.14

0.26

0.23

0.19

0.06L

Description

Center dia.

Spare rings

 

 

Tools

 

Remarks

 

Surface

plate

 

Repalr

 

and

searcher

 

 

 

 

1

Cylinder

gauge

 

 

 

Slide

calipers

’

Repair

 

and

cutter

 

 

 

Cylinder

gauge

 

Replacement

I

Micrometer

 

Replacement

 

I

 

 

 

 

 

 

Slide

calipers

 

Replacement

 

Slide

calipers

 

Replacement

 

Slide

calipers

 

Replacement

 

Cylinder

gauge

 

Replacement

’

Cylinder

gauge

 

Replacement

 

and

mxrometer

,

 

Searcher

 

 

Replacement

v

Searcher

 

 

Replacement

 

 

 

 

 

’

Searcher

 

 

Replacement

 

Winder

Saw

’

Replacement

 

and

micrometer

 

 

I

 

 

 

 

 

 

 

Top

0.2

-

0.4

 

 

Joint

gap

 

 

Second

0.2

-0.4

 

 

 

 

 

 

I

Oil

0.02

-0.25

Piston

I

 

 

 

 

 

Top

1.5

-0.09

rings

 

 

 

 

 

-0.11

 

 

Width

 

 

 

Second

’ .5

-0.06

 

 

 

 

 

 

 

 

 

-0.08

A-

 

 

 

 

 

 

011

2,5

-0.010

 

 

 

 

 

 

 

 

-0.030

P!ston pin

outside

dia.

 

 

 

“*

 

0

 

 

 

 

 

 

 

 

 

-0.008

 

’

lnstde

d:a.

of

large

end

20d+0

013

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

I

Clearance

between

mslde

0.037

-0.063

 

 

dia of large end and crankpin

 

 

 

 

 

Connecting

 

lnslde

dia.

of

small

end

 

L-0 021

rod

 

 

 

“O-0.01rJ

 

 

 

 

 

 

 

 

 

1 Clearance between

instde

0.01

-

0.029

 

 

dla of small end and ptstonpln

 

 

 

 

 

 

 

Slide

clearance

of

large

0.1

-0.7

 

i

rod

end

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

1.5

1.5

1 .5

1.3

1.33

2.38

10.060

20.050

0.13

11.080

0.12

I

1 .o

Spare rings

Spare rings

Searcher

Replacement

 

Micrometer

 

Replacement

 

MIcrometer

 

Replacement

 

 

 

!

 

 

MIcrometer

 

Replacement

’

MIcrometer

 

Replacement

 

Cylinder

gauge

Replacement

1

Cylinder

gauge

Replacement

 

and

mlcrometer

 

 

’

Cylinder

gauge

Replacement

 

Cylinder

gauge

Replacement

 

and

micrometer

 

 

 

Searcher

’

Replacement

I

 

 

 

 

I

-68-

Page 70 Page 72
Image 71
Page 70 Page 72
Contents Model Contents Criteria For Diagram MaintenanceTroubleshooting Adjustment WiringR600 SpecificationsModel AC Output Performance Curves1w1 Current a Features Serial and Specification Number Location Fire Prevention SAFETY- PrecautionsPrecautions for Exhaust Gases Component Identification \*’ z Fler Capblretor Rectifier GeneratorCondenser Engine Lubrication System AIR CleanerExhaust FAN Cooling System Electronic Ignition System Solid State Ignition System Description of Main Components OperationVoltage Fluctuations Under Load 2GENERATOR OperationDC Output =w=AC Output Operational Limits of the GeneratorEtc Lamps Example40 + 0.7 = 57W Used ExampleDC Output WhereMeasured value Simultaneous USE the AC/DC Output Wire Length10-l-3 Frequency Meter Measuring ProceduresMeters Voltmeters 10-l-2 Ammeter10-l-5 Megger Tester Circuit tester is used for measuring resistances and othersUse the contact-less tl pe tachometer 10-l-4 Circuit TesterResistance Measuring AC OutputMeasuring DC Output MeasuringControl Panel Stator1O-4-2 Rotor Pilot Light Functional Check of Each ComponentDark Blue Yellow RED Black Brown White AC ReceptaclesDC Terminals Circuit BreakerStator FL? l-7 Location 61’1 Ignition CoilResistance value Red CondenserRectifier Tool No Preparation and PrecautionsSpecial Tools for Disassembly and Assembly DescriptionRemove the screw from Side cover Lj and Rj’ Choke cab12 Fuel line Set the engine control to StopBracket together. and then Engine control switchRemove two M5 flange bolts Clamping the front coverSee -S 12 Bas2 platz Recoil starter Starter pullekRsmove four 5115x 10 bolts from under the base plate Plus screwSpark plug in advance Voltage power cableFront housing Remove the front Housing Center Air cleanerQlinder Baffle Remove the M6 bolt from Flange of the crankcaseHead cover Remove the head coverGently strike the main bearing Camshaft Pull out the camshaft fromPiston Mounting Direc DriverCrankshaft Assembly ProcedurePrecautions in Assembly Assembly Sequence and Precautions Governor ShaftThat the ring can be slided into its groove Tolerances of Newly Installed PartsInside and outslde diameter Guide OIL Sciraper Installing the CrankcaseInstalling the Connecting ROD Major END CAP STD Equipment Spare PartsInstalling Main Bearing Cover Install the tappets. and then the camshaftLoose Valve faceInstalling the Cylinder Baffle Tappet AdjustmentInstalling the Cylinder Head Installing the Spark PlugIing Installing the Head CoverConnect the ground cord to the rear housing. using Installing the Fuel Line Installing the Base FrameInstalling Muffler Installing the Choke CableConnecting the Couplers Together Installing the Rear CoverInstalling the Fuel Tank Handle Function and Components See Fig Schematic diagram of the fuel systemCaburetor Disassembly and Assembly of Carburetor Page Diagnosis by the Shop Troubleshooting Diag DiagnosisDiagnosis by the Customer GaP Coil isP0ssil1lc Exam 3 OUIRlSyl~lploms Diac Fuel VillVC Iiic MACMcwrc Exam Kerr1cdiesLSlulor.-IX1coil Wire Hrokcn OI Diode ’hcck Tllilill coil SlillOrMCiISIJIC tile To DiagTiic TllilllKeplilCe No1 illcreils~ ISM K4.A NGK ’XAM 5 ’XAMIjxam Tappet Ckiir Trutpu1IappCl ClCilr- ilncc Criteria Table for Adjustment Erator TappetItems Adjustment Criteria Limit Description 240V Wiring Diagram1lOV White Green Red =.I Blue 22OV.50 Gray 220V Pink 230VMaintenance Us2 of contaminated oil will subject parts to Check the switch of engine and tlexible shaftOverhaul the engine for cleaning. adjustment Drain the oil fromGenerator America
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