Subaru Robin Power Products R600 manual Tappet, Erator

Page 72

 

Items of

adjustment

 

 

1 Crankpm

outside

dia.

Crankshaft

1

 

 

Generator

 

 

side

 

Crankshaft

 

 

 

journal

 

outside

Counter-

 

dia.

 

 

side

 

 

 

 

 

Cam

crest

 

Camshaft

 

 

i

&:erator

Camshaft

 

 

 

 

journal

 

Counter-

 

outside

dia.

 

I

 

 

side

I

I Criteria

20e, -0.003 -0.012

,7. -0.003 -0.011

18.4%”

,O9-o.O’3 -0.028

-0.01 3

log -0.028

I

,

limit

of

Description

 

application

 

 

I

, 19.920 !

!

19.950

‘6.950

18.15!

:9.950

9.959

Tools

Mtcrometer

IMicrometer

Micrometer

Micrometer

Mtcrometer

Micrometer

Ramarks

Replacement

Replacement

Replacement

!Replacement

( Replacement

Replacement

Valve

Free

length

 

 

 

 

 

spring

Squareness

 

 

 

 

I

 

 

Intake

 

Outside

dia.

 

 

 

of valve

stem

 

 

 

 

I

Exhaust

 

Clearance

be-

Intake

 

tween

valve

 

Intake and

stem

and

 

Exhaust

exhaust

valve

guide

valve

 

 

 

 

25

5.50-0.020 -0.032

-0.056 5.5@ -0.074

0.02 - 0.05

0.056 - 0.092

’

24

1 .o

5.440 1

5.409

0.2

At valve guide center

0.2

Slide calipers

I

Square

Mtcrometer

I

Micrometer

Cylinder gauge

Cylinder gauge

Replacement Replacement

Replacement

Replacement

Replacement

Replacement

l

 

’

Intake

Tappet

 

I

clearance

Exhaust

 

 

’

Clearance

Intake

 

between

 

grooveretainer and

Exhaust

 

Valve

stem

Intake

 

end

length

Exhaust

i

Total

length

 

Tappet

Clearance between

stem

 

1

and

guide

 

I0.08 -0.12

0.08 -0.12

80.1 -0.3

0.1-0.3 3.5

/3.5

j 20.8 +i.”

!

0.01 -0.03

0.05- 0.25,

0.05- 0.25

I

i0.5

0.5

! 2.5 1

2.5

20.3)

iSearcher

1Searcher

, Slide calipers

1Slide calpers Slide caltpers

Sltde calipers

I

Slide calipers

Replacement

Replacement

I

’Replacement Replacement Replacement Replacement

Replacement

I

I Spark

 

 

Type

 

 

 

 

 

 

 

 

Plug

 

 

Electrode

gap

 

 

 

Fuel con-

 

’

50

Hz

rating

sumption

 

 

 

 

 

 

(l/hr)

 

[

60

Hz

rating

 

I~-

 

 

 

~~

 

Lubricating

 

1

50

Hz

rating

Oil con-

 

 

 

 

 

 

sumption

 

 

60

Hz

rating

(cc!hr)

 

 

Quantity

of

lubricating

oil

cc

Lubricating oil replacement Interval

Compression pressure (kg/cm2/rpm)

 

BMR-4A

(NGKI

 

 

 

 

 

 

0.6

-0.7

 

 

1.0

 

 

Searcher

 

 

0.5

 

I

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

 

 

 

I

 

0.6

 

 

 

 

 

 

 

 

4

 

 

20

:

I

 

 

 

 

 

 

 

 

 

5

 

 

20

1

I

 

 

 

 

 

 

 

 

 

 

350

 

I

 

I

 

 

 

 

 

AutomotIve

engine

 

oil of class over SC

 

I

Inittal:

20 hours

after start

 

II

 

 

Regular:

Every

100 hours

 

 

Pressure

 

41800

 

 

 

I

 

 

 

I

 

I

1

guage

 

 

 

 

 

 

 

 

 

 

 

 

I

Replacement

I

I

I

’

I

-69-

Page 71 Page 73
Image 72
Page 71 Page 73
Contents Model Contents Diagram Maintenance TroubleshootingAdjustment Wiring Criteria ForSpecifications ModelR600 Performance Curves AC Output1w1 Current a Features Serial and Specification Number Location SAFETY- Precautions Precautions for Exhaust GasesFire Prevention Component Identification \*’ z Fler Capblretor Generator CondenserRectifier Engine AIR Cleaner Exhaust FAN Cooling SystemLubrication System Description of Main Components Operation Electronic Ignition System Solid State Ignition System2GENERATOR Operation Voltage Fluctuations Under Load=w= DC OutputOperational Limits of the Generator AC OutputLamps Example 40 + 0.7 = 57WUsed Example EtcWhere Measured valueDC Output Wire Length Simultaneous USE the AC/DC OutputMeasuring Procedures Meters Voltmeters10-l-2 Ammeter 10-l-3 Frequency MeterCircuit tester is used for measuring resistances and others Use the contact-less tl pe tachometer10-l-4 Circuit Tester 10-l-5 Megger TesterMeasuring AC Output Measuring DC OutputMeasuring ResistanceStator 1O-4-2 RotorControl Panel Functional Check of Each Component Pilot LightAC Receptacles DC TerminalsCircuit Breaker Dark Blue Yellow RED Black Brown WhiteStator FL? l-7 Ignition Coil Resistance valueLocation 61’1 Condenser RectifierRed Preparation and Precautions Special Tools for Disassembly and AssemblyDescription Tool NoSide cover Lj and Rj ’ Choke cab12 Fuel lineSet the engine control to Stop Remove the screw fromEngine control switch Remove two M5 flange boltsClamping the front cover Bracket together. and then12 Bas2 platz Recoil starter Starter pullek Rsmove four 5115x 10 bolts from under the base platePlus screw See -SVoltage power cable Front housing Remove the front Housing CenterAir cleaner Spark plug in advanceFlange of the crankcase Head coverRemove the head cover Qlinder Baffle Remove the M6 bolt fromCamshaft Pull out the camshaft from PistonMounting Direc Driver Gently strike the main bearingAssembly Procedure Precautions in AssemblyAssembly Sequence and Precautions Governor Shaft CrankshaftTolerances of Newly Installed Parts Inside and outslde diameterThat the ring can be slided into its groove Installing the Crankcase Installing the Connecting ROD Major END CAPSTD Equipment Spare Parts Guide OIL SciraperInstall the tappets. and then the camshaft Installing Main Bearing CoverValve face LooseTappet Adjustment Installing the Cylinder HeadInstalling the Spark Plug Installing the Cylinder BaffleInstalling the Head Cover IingConnect the ground cord to the rear housing. using Installing the Base Frame Installing MufflerInstalling the Choke Cable Installing the Fuel LineInstalling the Rear Cover Installing the Fuel Tank HandleConnecting the Couplers Together Schematic diagram of the fuel system CaburetorFunction and Components See Fig Disassembly and Assembly of Carburetor Page Troubleshooting Diag Diagnosis Diagnosis by the CustomerDiagnosis by the Shop Coil is GaPP0ssil1lc OUI Exam 3RlSyl~lploms Diac Fuel VillVC MAC McwrcIiic Kerr1cdies ExamLSlulor.-IX1coil Wire Hrokcn OI Diode Tllilill coil SlillOr MCiISIJIC tileTo Diag ’hcckTllilll TiicKeplilCe No1 illcreils~ ’XAM IjxamISM K4.A NGK ’XAM 5 Trutpu1 IappCl ClCilr- ilnccTappet Ckiir Criteria Table for Adjustment Tappet EratorItems Adjustment Criteria Limit Description Wiring Diagram 1lOV White Green Red =.I Blue 22OV.50 Gray 220VPink 230V 240VMaintenance Check the switch of engine and tlexible shaft Overhaul the engine for cleaning. adjustmentDrain the oil from Us2 of contaminated oil will subject parts toGenerator America
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