Subaru Robin Power Products R600 manual Preparation and Precautions, Description, Tool No

Page 34

12. DISASSEMBLY and ASSEMBLY

12-1 PREPARATION and PRECAUTIONS

1)Be sure to remember the locations of individual parts when disassembling the generator so that the generator can be reassembled correctly. Tie tags noted with the necessary information to facilitate easier and smoother reassembly.

2)For more convenience, divide the parts into several groups and store them in boxes.

3)To prevent bolts and nuts from being misplaced or installed incorrectly. place them temporarily back at their original positions.

4)Handle disassembled parts with care; clean them before reassembly using a neutral cleansing fluid.

5)Us2 all disassembly/assembly tools properly, and use the right tool for each specific job.

12-2 SPECIAL TOOLS for DISASSEMBLY and ASSEMBLY

b \o3

(D

Fig. 12- 1

 

 

 

 

 

 

1

Description

No.

Tool No.

;

Name of

tool

,

1

2309500107

 

Valve

spring

retainer

For disassembling and assembling the intake

 

and exhaust

valves

 

 

 

 

 

 

2

2309500207

 

Valve

guide

puller

To pull out the valve guide

3

3589500107

:

Rotor

puller

 

To pull out the rotor

 

 

 

 

 

Table

12-l

 

-31-

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Page 33 Page 35
Contents Model Contents Adjustment Wiring Diagram MaintenanceTroubleshooting Criteria ForModel SpecificationsR600 Performance Curves AC Output1w1 Current a Features Serial and Specification Number Location Precautions for Exhaust Gases SAFETY- PrecautionsFire Prevention Component Identification \*’ z Fler Capblretor Condenser GeneratorRectifier Engine Exhaust FAN Cooling System AIR CleanerLubrication System Description of Main Components Operation Electronic Ignition System Solid State Ignition System2GENERATOR Operation Voltage Fluctuations Under Load=w= DC OutputOperational Limits of the Generator AC OutputUsed Example Lamps Example40 + 0.7 = 57W EtcMeasured value WhereDC Output Wire Length Simultaneous USE the AC/DC Output10-l-2 Ammeter Measuring ProceduresMeters Voltmeters 10-l-3 Frequency Meter10-l-4 Circuit Tester Circuit tester is used for measuring resistances and othersUse the contact-less tl pe tachometer 10-l-5 Megger TesterMeasuring Measuring AC OutputMeasuring DC Output Resistance1O-4-2 Rotor StatorControl Panel Functional Check of Each Component Pilot LightCircuit Breaker AC ReceptaclesDC Terminals Dark Blue Yellow RED Black Brown WhiteStator FL? l-7 Resistance value Ignition CoilLocation 61’1 Rectifier CondenserRed Description Preparation and PrecautionsSpecial Tools for Disassembly and Assembly Tool NoSet the engine control to Stop Side cover Lj and Rj’ Choke cab12 Fuel line Remove the screw fromClamping the front cover Engine control switchRemove two M5 flange bolts Bracket together. and thenPlus screw 12 Bas2 platz Recoil starter Starter pullekRsmove four 5115x 10 bolts from under the base plate See -SAir cleaner Voltage power cableFront housing Remove the front Housing Center Spark plug in advanceRemove the head cover Flange of the crankcaseHead cover Qlinder Baffle Remove the M6 bolt fromMounting Direc Driver Camshaft Pull out the camshaft fromPiston Gently strike the main bearingAssembly Sequence and Precautions Governor Shaft Assembly ProcedurePrecautions in Assembly CrankshaftInside and outslde diameter Tolerances of Newly Installed PartsThat the ring can be slided into its groove STD Equipment Spare Parts Installing the CrankcaseInstalling the Connecting ROD Major END CAP Guide OIL SciraperInstall the tappets. and then the camshaft Installing Main Bearing CoverValve face LooseInstalling the Spark Plug Tappet AdjustmentInstalling the Cylinder Head Installing the Cylinder BaffleInstalling the Head Cover IingConnect the ground cord to the rear housing. using Installing the Choke Cable Installing the Base FrameInstalling Muffler Installing the Fuel LineInstalling the Fuel Tank Handle Installing the Rear CoverConnecting the Couplers Together Caburetor Schematic diagram of the fuel systemFunction and Components See Fig Disassembly and Assembly of Carburetor Page Diagnosis by the Customer Troubleshooting Diag DiagnosisDiagnosis by the Shop Coil is GaPP0ssil1lc OUI Exam 3RlSyl~lploms Diac Fuel VillVC Mcwrc MACIiic Kerr1cdies ExamLSlulor.-IX1coil Wire Hrokcn OI Diode To Diag Tllilill coil SlillOrMCiISIJIC tile ’hcckTllilll TiicKeplilCe No1 illcreils~ Ijxam ’XAMISM K4.A NGK ’XAM 5 IappCl ClCilr- ilncc Trutpu1Tappet Ckiir Criteria Table for Adjustment Tappet EratorItems Adjustment Criteria Limit Description Pink 230V Wiring Diagram1lOV White Green Red =.I Blue 22OV.50 Gray 220V 240VMaintenance Drain the oil from Check the switch of engine and tlexible shaftOverhaul the engine for cleaning. adjustment Us2 of contaminated oil will subject parts toGenerator America
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