Subaru Robin Power Products R600 manual Connect the ground cord to the rear housing. using

Page 48

124-16 INSTALLING THE CENTER BAFFLE and FRONT HOUSING

1j Set the knock hole of the front housing to the knock of the main bearing cover and assemblethem together. During assembly. place the center baffle between the main bearing cover and front housing.

Torque for the front housing: 80 - 100 kg-cm

12-4-17 INSTALLING THE IGNITION COIL

1) Install the ignition coil and grommet (IG-COIL) to the front housing. Simultaneousl>-. temporarily set the generator rotor in position. -4nd assemble the ignition co11and magnet together while adjusting the air gap between the two to 0.4 to 0.5 mm.

Firmly bond the grommet to the front ensuring that there is no residual clearance. (use CEMEDINE 575).

2)Fit the plug cap on the spark plug.

124-18 INSTALLING THE ROTOR ASSEMBLY

Install the rotor assembly to the taper of the crankshaft with their keyways in line.

NOTE: Thoroughly clean the tapers (both male and female tapers) of oily substances.

12-4-19 INSTALLING THE STATOR ASSEMBLY

1)Install the stator correctly into the recessof the rear housing. Sate the leads and their positions.

2)Install the wiring between the stator and rear housing. Connect the wires from the stator IO the capacitor (with these wires joined to two black top terminals).

Also connect the wires from the stator to the rectifier (with these wires joined to three terminals).

GREEN

RED

:EJ

Connect the ground cord to the rear housing. using

 

Refer to paragraph 9-2 for @.

 

 

one M6 x 8mm screw.

Install the stator assembly correctly into the recess of the front housing. If necessary, softly strike the rear housing with a plastic hammer (be careful not to strike the capacitor and diode).

Fasten the front housing to the rear housing of the stator assembly. using three M6 bolts, while the three bossesof the front housing are set to their counterparts of the rear housing.

Torque for each bolt: 65 2 10 kg-cm

Clamp the lead of the 6P x coupler and the lead from the ignition coil to the bolts specified in paragraph d above. using the wire bands.

124-20 INSTALLING RUBBER MOUNT (A)

1)Fit rubber mount (Aj to the bosses(two) at the lower center of the crankcase.

2)Also fit another rubber mount (A) to the bossesat the lower part of the stator assembly of the generator.

124-21 INSTALLING THE STARTER PULLEY

Install the starter pulle) to the rotor shaft using the rotor through bolt.

Torque for the through bolt: 100 - 150 kg-cm

124-22 INSTALLING THE RECOIL STARTER

Install the recoil starter to the rear housing using the M6 flange bolt.

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Contents Model Contents Diagram Maintenance TroubleshootingAdjustment Wiring Criteria ForSpecifications ModelR600 Performance Curves AC Output1w1 Current a Features Serial and Specification Number Location SAFETY- Precautions Precautions for Exhaust GasesFire Prevention Component Identification \*’ z Fler Capblretor Generator CondenserRectifier Engine AIR Cleaner Exhaust FAN Cooling SystemLubrication System Description of Main Components Operation Electronic Ignition System Solid State Ignition System2GENERATOR Operation Voltage Fluctuations Under Load=w= DC OutputOperational Limits of the Generator AC OutputLamps Example 40 + 0.7 = 57WUsed Example EtcWhere Measured valueDC Output Wire Length Simultaneous USE the AC/DC OutputMeasuring Procedures Meters Voltmeters10-l-2 Ammeter 10-l-3 Frequency MeterCircuit tester is used for measuring resistances and others Use the contact-less tl pe tachometer10-l-4 Circuit Tester 10-l-5 Megger TesterMeasuring AC Output Measuring DC OutputMeasuring ResistanceStator 1O-4-2 RotorControl Panel Functional Check of Each Component Pilot LightAC Receptacles DC TerminalsCircuit Breaker Dark Blue Yellow RED Black Brown WhiteStator FL? l-7 Ignition Coil Resistance valueLocation 61’1 Condenser RectifierRed Preparation and Precautions Special Tools for Disassembly and AssemblyDescription Tool NoSide cover Lj and Rj ’ Choke cab12 Fuel lineSet the engine control to Stop Remove the screw fromEngine control switch Remove two M5 flange boltsClamping the front cover Bracket together. and then12 Bas2 platz Recoil starter Starter pullek Rsmove four 5115x 10 bolts from under the base platePlus screw See -SVoltage power cable Front housing Remove the front Housing CenterAir cleaner Spark plug in advanceFlange of the crankcase Head coverRemove the head cover Qlinder Baffle Remove the M6 bolt fromCamshaft Pull out the camshaft from PistonMounting Direc Driver Gently strike the main bearingAssembly Procedure Precautions in AssemblyAssembly Sequence and Precautions Governor Shaft CrankshaftTolerances of Newly Installed Parts Inside and outslde diameterThat the ring can be slided into its groove Installing the Crankcase Installing the Connecting ROD Major END CAPSTD Equipment Spare Parts Guide OIL SciraperInstall the tappets. and then the camshaft Installing Main Bearing CoverValve face LooseTappet Adjustment Installing the Cylinder HeadInstalling the Spark Plug Installing the Cylinder BaffleInstalling the Head Cover IingConnect the ground cord to the rear housing. using Installing the Base Frame Installing MufflerInstalling the Choke Cable Installing the Fuel LineInstalling the Rear Cover Installing the Fuel Tank HandleConnecting the Couplers Together Schematic diagram of the fuel system CaburetorFunction and Components See Fig Disassembly and Assembly of Carburetor Page Troubleshooting Diag Diagnosis Diagnosis by the CustomerDiagnosis by the Shop Coil is GaPP0ssil1lc OUI Exam 3RlSyl~lploms Diac Fuel VillVC MAC McwrcIiic Kerr1cdies ExamLSlulor.-IX1coil Wire Hrokcn OI Diode Tllilill coil SlillOr MCiISIJIC tileTo Diag ’hcckTllilll TiicKeplilCe No1 illcreils~ ’XAM IjxamISM K4.A NGK ’XAM 5 Trutpu1 IappCl ClCilr- ilnccTappet Ckiir Criteria Table for Adjustment Tappet EratorItems Adjustment Criteria Limit Description Wiring Diagram 1lOV White Green Red =.I Blue 22OV.50 Gray 220VPink 230V 240VMaintenance Check the switch of engine and tlexible shaft Overhaul the engine for cleaning. adjustmentDrain the oil from Us2 of contaminated oil will subject parts toGenerator America
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