Subaru Robin Power Products R600 manual SAFETY- Precautions, Fire Prevention

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5. SAFETY- PRECAUTIONS

51FIRE PREVENTION

1)Keep the generator away from combustible materials during operation. Take special precautions with flammable sub- stances.

2)Do not run the generator in a incline position or while it is slanted at an angle. Avoid moving the generator while it is in operation to prevent the generator from falling over or leaking fuel.

3)Do not place a carton or similar object over the generator while the generator is running. If covered, cooling will be diminished and cause the generator to overheat.

4)Operate the generator at least lm away from a building or wall.

5)Be sure to stop the engine before filling fuel into the fuel tank.

If fuel is filled while the engine is running, fuel vapors may rise from the fuel tank resulting in a potential fire hazard.

6)Fuel used in engine operation is very volatile and highly flammable. Take special precautions not to spill fuel when filling the fuel tank. If fuel is spilt, wipe it off thoroughly and let dry before starting the engine.

7)Do not overfill the fuel tank and always be sure to fill iuel only up to the level specified at the fuel supply- port.

8)Do not smoke or use open flame when filling the fuel tank.

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PRECAUTIONS for EXHAUST GASES

Avoid operating the generator in poorly ventilated locations such as an office, warehouse. narrow tunnel. well, hold. tank. etc.. If the generator is run continuously in such poorly ventilated areas.the operator may suffer carbon mono- xide poisoning.

Always operate the generator with the exhaust port directed toward the open air or where good ventilation is assured.

OTHER PRECAUTtONS

To prevent electric shock. do not touch the generator with wet hands. For example, when the generator is used to drive a submersible pump, be sure to connect the earth cord of the generator to the earth cable of the pump.

Do not splash water over the generator during operation. And also avoid operating the generator in the rain. If the generator gets wet. it may fail to start or short-circuit. and the operator may possibly receive a severeelectric shock. Do not connect the generator to existing power lines which have been originally installed as the power supply system of a building. If connected. the generator will burn out.

Avoid running the generator with its cover removed.

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Contents Model Contents Adjustment Wiring Diagram MaintenanceTroubleshooting Criteria ForModel SpecificationsR600 Performance Curves AC Output1w1 Current a Features Serial and Specification Number Location Precautions for Exhaust Gases SAFETY- PrecautionsFire Prevention Component Identification \*’ z Fler Capblretor Condenser GeneratorRectifier Engine Exhaust FAN Cooling System AIR CleanerLubrication System Description of Main Components Operation Electronic Ignition System Solid State Ignition System2GENERATOR Operation Voltage Fluctuations Under Load=w= DC OutputOperational Limits of the Generator AC OutputUsed Example Lamps Example40 + 0.7 = 57W EtcMeasured value WhereDC Output Wire Length Simultaneous USE the AC/DC Output10-l-2 Ammeter Measuring ProceduresMeters Voltmeters 10-l-3 Frequency Meter10-l-4 Circuit Tester Circuit tester is used for measuring resistances and othersUse the contact-less tl pe tachometer 10-l-5 Megger TesterMeasuring Measuring AC OutputMeasuring DC Output Resistance1O-4-2 Rotor StatorControl Panel Functional Check of Each Component Pilot LightCircuit Breaker AC ReceptaclesDC Terminals Dark Blue Yellow RED Black Brown WhiteStator FL? l-7 Resistance value Ignition CoilLocation 61’1 Rectifier CondenserRed Description Preparation and PrecautionsSpecial Tools for Disassembly and Assembly Tool NoSet the engine control to Stop Side cover Lj and Rj’ Choke cab12 Fuel line Remove the screw fromClamping the front cover Engine control switchRemove two M5 flange bolts Bracket together. and thenPlus screw 12 Bas2 platz Recoil starter Starter pullekRsmove four 5115x 10 bolts from under the base plate See -SAir cleaner Voltage power cableFront housing Remove the front Housing Center Spark plug in advanceRemove the head cover Flange of the crankcaseHead cover Qlinder Baffle Remove the M6 bolt fromMounting Direc Driver Camshaft Pull out the camshaft fromPiston Gently strike the main bearingAssembly Sequence and Precautions Governor Shaft Assembly ProcedurePrecautions in Assembly CrankshaftInside and outslde diameter Tolerances of Newly Installed PartsThat the ring can be slided into its groove STD Equipment Spare Parts Installing the CrankcaseInstalling the Connecting ROD Major END CAP Guide OIL SciraperInstall the tappets. and then the camshaft Installing Main Bearing CoverValve face LooseInstalling the Spark Plug Tappet AdjustmentInstalling the Cylinder Head Installing the Cylinder BaffleInstalling the Head Cover IingConnect the ground cord to the rear housing. using Installing the Choke Cable Installing the Base FrameInstalling Muffler Installing the Fuel LineInstalling the Fuel Tank Handle Installing the Rear CoverConnecting the Couplers Together Caburetor Schematic diagram of the fuel systemFunction and Components See Fig Disassembly and Assembly of Carburetor Page Diagnosis by the Customer Troubleshooting Diag DiagnosisDiagnosis by the Shop Coil is GaPP0ssil1lc OUI Exam 3RlSyl~lploms Diac Fuel VillVC Mcwrc MACIiic Kerr1cdies ExamLSlulor.-IX1coil Wire Hrokcn OI Diode To Diag Tllilill coil SlillOrMCiISIJIC tile ’hcckTllilll TiicKeplilCe No1 illcreils~ Ijxam ’XAMISM K4.A NGK ’XAM 5 IappCl ClCilr- ilncc Trutpu1Tappet Ckiir Criteria Table for Adjustment Tappet EratorItems Adjustment Criteria Limit Description Pink 230V Wiring Diagram1lOV White Green Red =.I Blue 22OV.50 Gray 220V 240VMaintenance Drain the oil from Check the switch of engine and tlexible shaftOverhaul the engine for cleaning. adjustment Us2 of contaminated oil will subject parts toGenerator America