Subaru Robin Power Products R600 manual Flange of the crankcase, Head cover, Remove the head cover

Page 39

Sequence

20

‘1

7-3

--

33

24

25

Part to remove			Description
Governor	and	(.1)	Remove the governor lever from
related parts			the governor shaft.
		(~j Remove the governor rod, rod
			spring. and governor spring.
Carburetor		(1 j	Remove the carburetor from
			the stud area of the intake side
			flange of the crankcase.
Head cover		, (1 j	Remove two M5 screws from the
		I	lateral side of the head cover to
		I	remove the head cover.
			remove the head cover.
Qlinder	baffle	(1 j	Remove the M6 bolt from the
			crankcase and the $15 bolt from
			the main bearing cover to remove
			!he cylinder baffle.
Spark plug		(1)	Remove the spark plug from the
			cylinder head.
Cylinder	head	(1 j	Remove sev2nM6 x 32 bolts to
			remove the cl-linder head.
		(3) Remove the head gasket.

	Precautions		/	Necessary tools
	Loosen the bolt		I	1Omm box spanner
	Loosen the bolt			1Omm box spanner
	(unnecessary to
	remove it)
			I
				.B	Plus screw-
					driver
			i	1Omm box
				5 anner
				5+	Plus screw-
					driver
:				19mm box
				spanner
;	Mark the head			1Omm box
	gasket with its			spanner
	mounting	position
	accurately	match-
	ing the cylinder
	head, also mark
	the gasket mount-
	ing face of the
,	cylinder head.

i Intake valve	(1) Remove both the inner and outer
	tappet chamber covers from the
	crankcase. by removing two Y6
	x 1: bolts.
	: (3) Remove both the intake and
	exhaust valves.
	(3) Remove the valve spring and
	retainer.
	I
	I

(1)Remove the Woodruff key from the crankshaft.

(2)Remove five M6 x 15 bolts locking the main bearing cover from the crankcase.

(3)Using a plastic hammer or a similar tool. strike the mam bearing cover uniformly around its peripheq to remov-ethe cover.

B2 sure to posi- tion the notch in the spring retain- er’s outside peri- phery to the front and hook the minus screw-

i driver (medium side) in the recess

/(lower side) of a the retainer.

Then pull the spring retainer backward to re- move it.

I@RETAIN-

1ER

PULL BACK

Be careful not to damage the

ilip of the oil seal.

;

t1Omm box spanner

13Minus screw- driver

I

I

’

1Omm box spanner

’ Plastic hammer

-36 -

Image 39

Contents Model Contents Criteria For Diagram MaintenanceTroubleshooting Adjustment WiringSpecifications ModelR600 AC Output Performance Curves1w1 Current a Features Serial and Specification Number Location SAFETY- Precautions Precautions for Exhaust GasesFire Prevention Component Identification \*’ z Fler Capblretor Generator CondenserRectifier Engine AIR Cleaner Exhaust FAN Cooling SystemLubrication System Electronic Ignition System Solid State Ignition System Description of Main Components OperationVoltage Fluctuations Under Load 2GENERATOR OperationDC Output =w=AC Output Operational Limits of the GeneratorEtc Lamps Example40 + 0.7 = 57W Used ExampleWhere Measured valueDC Output Simultaneous USE the AC/DC Output Wire Length10-l-3 Frequency Meter Measuring ProceduresMeters Voltmeters 10-l-2 Ammeter10-l-5 Megger Tester Circuit tester is used for measuring resistances and othersUse the contact-less tl pe tachometer 10-l-4 Circuit TesterResistance Measuring AC OutputMeasuring DC Output MeasuringStator 1O-4-2 RotorControl Panel Pilot Light Functional Check of Each ComponentDark Blue Yellow RED Black Brown White AC ReceptaclesDC Terminals Circuit BreakerStator FL? l-7 Ignition Coil Resistance valueLocation 61’1 Condenser RectifierRed Tool No Preparation and PrecautionsSpecial Tools for Disassembly and Assembly DescriptionRemove the screw from Side cover Lj and Rj’ Choke cab12 Fuel line Set the engine control to StopBracket together. and then Engine control switchRemove two M5 flange bolts Clamping the front coverSee -S 12 Bas2 platz Recoil starter Starter pullekRsmove four 5115x 10 bolts from under the base plate Plus screwSpark plug in advance Voltage power cableFront housing Remove the front Housing Center Air cleanerQlinder Baffle Remove the M6 bolt from Flange of the crankcaseHead cover Remove the head coverGently strike the main bearing Camshaft Pull out the camshaft fromPiston Mounting Direc DriverCrankshaft Assembly ProcedurePrecautions in Assembly Assembly Sequence and Precautions Governor ShaftTolerances of Newly Installed Parts Inside and outslde diameterThat the ring can be slided into its groove Guide OIL Sciraper Installing the CrankcaseInstalling the Connecting ROD Major END CAP STD Equipment Spare PartsInstalling Main Bearing Cover Install the tappets. and then the camshaftLoose Valve faceInstalling the Cylinder Baffle Tappet AdjustmentInstalling the Cylinder Head Installing the Spark PlugIing Installing the Head CoverConnect the ground cord to the rear housing. using Installing the Fuel Line Installing the Base FrameInstalling Muffler Installing the Choke CableInstalling the Rear Cover Installing the Fuel Tank HandleConnecting the Couplers Together Schematic diagram of the fuel system CaburetorFunction and Components See Fig Disassembly and Assembly of Carburetor Page Troubleshooting Diag Diagnosis Diagnosis by the CustomerDiagnosis by the Shop GaP Coil isP0ssil1lc Exam 3 OUIRlSyl~lploms Diac Fuel VillVC MAC McwrcIiic Exam Kerr1cdiesLSlulor.-IX1coil Wire Hrokcn OI Diode ’hcck Tllilill coil SlillOrMCiISIJIC tile To DiagTiic TllilllKeplilCe No1 illcreils~ ’XAM IjxamISM K4.A NGK ’XAM 5 Trutpu1 IappCl ClCilr- ilnccTappet Ckiir Criteria Table for Adjustment Erator TappetItems Adjustment Criteria Limit Description 240V Wiring Diagram1lOV White Green Red =.I Blue 22OV.50 Gray 220V Pink 230VMaintenance Us2 of contaminated oil will subject parts to Check the switch of engine and tlexible shaftOverhaul the engine for cleaning. adjustment Drain the oil fromGenerator America