Subaru Robin Power Products R600 manual Installing the Base Frame, Installing Muffler

Page 49

12-4-23 RUBBER TUBES for USE as AIR VENTS

Connect two rubber tubes to the air vent connectors of the carburetor. Keep theje rubber tubes suspended downward from the air vent connectors.

12-4-24 INSTALLING THE BASE FRAME

1)Install the base frame with its rear side facing the welded nut area of rubber mount (A). Match the rubber mount (A) which is fitted to the lower part of the engine and generator. Base frame is installed using four MZ bolts.

3)Insert each rubber tube from the air vent connector of the carburetor into the hole in the base frame.

3)Fasten the ground terminal of the ZOOV power system to the rear housing using the $16 bolt.

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EASE PLATE

12-4-25 INSTALLING

THE MUFFLER

and MUFFLER

COVER

Fig. 12-27

 

1)Fit the gasket (for the muffler cover) to the studs of the exhaust flange of the crankcase.

3)Using the 545 scre\vs, install the muffler cover in place.

NOTE: Be careful not to drop the screws into the cooling air channel.

3)Set the gasket (for the exhaust port) on the studs of the exhaust port flange. Then, mount the asbestossheets to the upper and lateral sides of the muffler. The muffler is installed while secured to the muffler flange using two M6 nuts, and also to the muffler bracket by using one M6 bolt.

4)Install the outer muffler cover place using seven MS tapping screws. Torque: 70 - 90 kg-cm

124-26 INSTALLING THE CHOKE CABLE

1)insert the inner wire of the choke cable into the swivel of the choke lever.

2)Insert the outer 2nd of the choke cable into the wire bracket of the head cover; temporarily tighten the outer end so that it will not slip out of the uzir2 bracket.

NOTE: The inner wire is installed later. Leave it loose in the swivel.

12-4-27 INSTALLING THE FUEL LINE

1)Connect the fuel line to the line connector at the fuel supply port of the carburetor. Then. fasten the line so that it will not come oii the line c’onn2ctor.

2)Secure the fuel line with the clamp of the cylinder baffle.

124-28 INSTALLING THE FRONT COVER

Using two h16 x 8mm flange bolts. install the front cover installed with the control pan21to the base plate. Keep the engine switch set at STOP.

12-4-29 INSTALLING THE FUEL TANK

1j Keep the strainer shaft at the lower part of th2 fuel tank m a position that will allow the setscrews to be tightened from the opposite direction of the muffler.

2)Insert the flexible shaft extendmg from the rear side of the engine switch which is mounted on the control panel into the square hole of thr strainer shaft.

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Contents Model Contents Troubleshooting Diagram MaintenanceAdjustment Wiring Criteria ForModel SpecificationsR600 AC Output Performance Curves1w1 Current a Features Serial and Specification Number Location Precautions for Exhaust Gases SAFETY- PrecautionsFire Prevention Component Identification \*’ z Fler Capblretor Condenser GeneratorRectifier Engine Exhaust FAN Cooling System AIR CleanerLubrication System Electronic Ignition System Solid State Ignition System Description of Main Components OperationVoltage Fluctuations Under Load 2GENERATOR OperationDC Output =w=AC Output Operational Limits of the Generator40 + 0.7 = 57W Lamps ExampleUsed Example EtcMeasured value WhereDC Output Simultaneous USE the AC/DC Output Wire LengthMeters Voltmeters Measuring Procedures10-l-2 Ammeter 10-l-3 Frequency MeterUse the contact-less tl pe tachometer Circuit tester is used for measuring resistances and others10-l-4 Circuit Tester 10-l-5 Megger TesterMeasuring DC Output Measuring AC OutputMeasuring Resistance1O-4-2 Rotor StatorControl Panel Pilot Light Functional Check of Each ComponentDC Terminals AC ReceptaclesCircuit Breaker Dark Blue Yellow RED Black Brown WhiteStator FL? l-7 Resistance value Ignition CoilLocation 61’1 Rectifier CondenserRed Special Tools for Disassembly and Assembly Preparation and PrecautionsDescription Tool No’ Choke cab12 Fuel line Side cover Lj and RjSet the engine control to Stop Remove the screw fromRemove two M5 flange bolts Engine control switchClamping the front cover Bracket together. and thenRsmove four 5115x 10 bolts from under the base plate 12 Bas2 platz Recoil starter Starter pullekPlus screw See -SFront housing Remove the front Housing Center Voltage power cableAir cleaner Spark plug in advanceHead cover Flange of the crankcaseRemove the head cover Qlinder Baffle Remove the M6 bolt fromPiston Camshaft Pull out the camshaft fromMounting Direc Driver Gently strike the main bearingPrecautions in Assembly Assembly ProcedureAssembly Sequence and Precautions Governor Shaft CrankshaftInside and outslde diameter Tolerances of Newly Installed PartsThat the ring can be slided into its groove Installing the Connecting ROD Major END CAP Installing the CrankcaseSTD Equipment Spare Parts Guide OIL SciraperInstalling Main Bearing Cover Install the tappets. and then the camshaftLoose Valve faceInstalling the Cylinder Head Tappet AdjustmentInstalling the Spark Plug Installing the Cylinder BaffleIing Installing the Head CoverConnect the ground cord to the rear housing. using Installing Muffler Installing the Base FrameInstalling the Choke Cable Installing the Fuel LineInstalling the Fuel Tank Handle Installing the Rear CoverConnecting the Couplers Together Caburetor Schematic diagram of the fuel systemFunction and Components See Fig Disassembly and Assembly of Carburetor Page Diagnosis by the Customer Troubleshooting Diag DiagnosisDiagnosis by the Shop GaP Coil isP0ssil1lc Exam 3 OUIRlSyl~lploms Diac Fuel VillVC Mcwrc MACIiic Exam Kerr1cdiesLSlulor.-IX1coil Wire Hrokcn OI Diode MCiISIJIC tile Tllilill coil SlillOrTo Diag ’hcckTiic TllilllKeplilCe No1 illcreils~ Ijxam ’XAMISM K4.A NGK ’XAM 5 IappCl ClCilr- ilncc Trutpu1Tappet Ckiir Criteria Table for Adjustment Erator TappetItems Adjustment Criteria Limit Description 1lOV White Green Red =.I Blue 22OV.50 Gray 220V Wiring DiagramPink 230V 240VMaintenance Overhaul the engine for cleaning. adjustment Check the switch of engine and tlexible shaftDrain the oil from Us2 of contaminated oil will subject parts toGenerator America
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