Baldor TS130, BALDOR GENERATORS, TS25, TS45 Safety, Receiving and Storage, Unpacking and Handling

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SAFETY

PLEASE REMEMBER SAFETY FIRST. If you are not sure of the instructions or procedures contained herein, seek qualified help before continuing.

This service manual emphasizes the safety precautions necessary during the installation, operation, and maintenance of your MagnaPLUS generator. Each section of this manual has caution and warning messages. These messages are for your safety, and the safety of the equipment involved. If any of these cautions or warnings is not readily understood, seek clarification from qualified personnel before proceeding.

Before any service work is done, disconnect all power sources and lock out all controls to prevent an unexpected start-up of the generator set driver. Proper grounding (earthing) of the generator frame and distribution system in compliance with local and national electrical codes and specific site requirements must be provided. These safety precautions are necessary to prevent potential serious personal injury, or even death.

The hazards associated with lifting or moving your MagnaPLUS generator are pointed out in the installation and maintenance sections. Incorrect lifting or moving can result in personal injury or damage to the unit.

Prior to start-up of the unit ensure that all generator leads are properly connected to the generator link board located inside the connection box. Always assume that there will be voltage present at the generator terminals whenever the generator's shaft is rotating, and proceed accordingly. Residual voltage is present at the generator terminals and at the automatic voltage regulator panel connections even with the regulator fuse removed. Caution must be exercised, or serious injury or death can result.

This manual is not intended to be a substitute for properly trained personnel. Installation and repairs should only be attempted by qualified, trained people. The cautions and warnings point out known conditions and situations that are potentially hazardous. Each installation may well create its own set of hazards

When in doubt, ask. Questions are much easier to handle than mistakes caused by a misunderstanding of the information presented in this manual.

RECEIVING AND STORAGE

RECEIVING AND STORAGE

Upon receipt of the generator, it is recommended that it be carefully examined for possible shipping damage. The generator was given to the freight carrier in good condition; thus, the carrier is responsible for the product from the factory dock to the destination. Any damage should be noted on the freight bill before accepting the shipment. Any claims for damage must be promptly filed with the delivering carrier.

UNPACKING AND HANDLING

Carefully read all instruction tags shipped with the unit. When lifting, attach an overhead crane to the lifting lug(s) on the generator frame. Apply lifting forces in a vertical direction. When transporting single bearing generators, the generator’s rotor must be adequately supported to prevent damage.

WARNING

THE LIFTING LUG (S) ON THE GENERATOR ARE DESIGNED TO SUPPORT THE GENERATOR ONLY. DO NOT LIFT A COMPLETE GENERATOR AND DRIVER ASSEMBLY BY MEANS OF LIFTING LUG (S) ON THE GENERATOR. PERSONAL INJURY OR EQUIPMENT DAMAGE MAY RESULT.

STORAGE

In the event that the generator is not immediately installed on its prime mover, it is recommended that the unit be stored indoors in a clean, dry area, which is not subject to rapid changes in temperature and humidity. If the generator is stored for a long period of time, the generator should be tested, cleaned and dried as required before being put into service. See the maintenance section of this manual for further information. If the unit has been stored in an area where it has been subject to vibration, it is recommended that the bearing(s) be inspected and replaced as necessary.

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Contents Baldor Generators OPERATOR’S Manual TowablesPage Safety Warnings FORM# S-PSG-001-3 ```` for Gasoline or Diesel Powered Generator Sets ```` Page Forward \ISO9001\FORMS\SCSD0037.MSW Features & Specifications Page Switchable Connection Information Control Panel Operation Function Page Page Operation PRE-START Procedure Operation Starting Operation Cranking Control LOW Voltage Troubleshooting GeneratorOverheating Fluctuating VoltageHigh Voltage Mechanical Noise Generator Frame Produces Shock When TouchedTroubleshooting Engine Page Magnaplus Generator Table of Contents Specifications Parts List Single Bearing Receiving and Storage SafetyUnpacking and Handling StoragePMG optional Principles of OperationParallel Operation InstallationNonlinear Loading Preparation for USETorsional Vibration END Play TestingGenerator Mounting Environmental Considerations Wiring ConnectionsLOW WYE Connection Double Delta -- Single Phase Connection START-UP OperationPRE-START Inspection Shutdown Procedure MaintenanceDrying Windings TestingDiode Testing ServiceGeneral Field FlashingBearing Removal Bearing ReplacementReturned Goods TroubleshootingGenerator Produces LOW VOLTAGE, no Load Generator Produces no VoltageGenerator Produces High Voltage Generator Produces LOW Voltage When Load AppliedGenerator Produces Fluctuating Voltage Generator Produces Mechanical Noise Generator is OverheatingSpecifications Parts List Single Bearing Parts List Dual Bearing Towing Vehicle Rules for Safe Trailer OperationTowing Heavy Trailer Loads Electrical Trailer WiringSafety Checks Trailer Light Mounting and Connection Trailer Light KIT Wiring InstructionsLimited Warranty Owner’s Responsibilities Page California Proposition 65 Warning
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