Baldor BALDOR GENERATORS, TS25, TS45, TS80, TS175, TS130 manual Troubleshooting Engine

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TROUBLESHOOTING – ENGINE

CODE LIST OF POSSIBLE CAUSES

1.Battery capacity low.

2.Bad electrical connections.

3.Fault in starter motor.

4.Fault in starter motor.

5.Wrong grade of lubricating oil.

6.Low engine speed from starter motor.

7.Stop control fault.

8.Restriction in fuel lift pipe.

9.Fault in fuel lift pump.

10.Dirty fuel filter element.

11.Restriction in air filter or induction system.

12.Air in fuel system.

13.Fault in fuel injection pump.

14.Fault in atomizers or not correct type.

15.Cold start equipment not used correctly.

16.Fault in cold start equipment.

17.Broken fuel injection pump drive.

18.Fuel injection pump timing not correct.

19.Valve timing not correct.

20.Bad compression.

21.restriction in fuel tank vent.

22.Type or grade of fuel not correct.

23.Restriction of engine speed control movement.

24.Restriction in exhaust pipe.

25.Cylinder head gasket leaks.

26.Engine temperature too high.

27.Engine temperature too low.

28.Valve tip clearances not correct.

29.Valves not free.

30.Wrong high pressure pipes.

31.Worn cylinder bores.

32.Valves and seats do not seal correctly.

33.Piston rings not free or are worn or broken.

34.Valve stems and/or guide worn.

35.West type air cleaner too full or wrong oil used.

36.Crankshaft bearings worn or damaged..

37.Not enough lubricating oil in the pump.

38.Gauge not correct.

39.Lubricating oil pump worn.

40.Relief valve not free to close.

41.Relief valve not free to open.

42.Relief valve spring broken.

43.Fault in suction pipe of lubricating oil pump.

44.Dirty lubricating oil filter element.

45.Piston damaged.

46.Piston height not correct.

47.Fan damaged.

48.Fault in engine mounting (housing).

49.Flywheel housing or flywheel not aligned correctly.

50.Fault in thermostat or wrong type.

51.Restriction in coolant passages.

52.Water pump drive belt loose.

53.Restriction in radiator.

54.Fault in water pump.

55.Restriction in breather pipe.

56.Damaged valve stem oil seals (where used).

57.Not enough coolant in system.

58.Restriction in sump strainer.

59.Valve spring broken.

60.Fault in exhaust or vacuum pipe leakage.

61.Turbo charger impeller damage, or dirty impeller.

62.Turbo charger lubricating oil seal leaks.

63.Induction system leaks (turbo charged engines.)

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Contents Baldor Generators Towables OPERATOR’S ManualPage Safety Warnings FORM# S-PSG-001-3 ```` for Gasoline or Diesel Powered Generator Sets ```` Page Forward \ISO9001\FORMS\SCSD0037.MSW Features & Specifications Page Switchable Connection Information Control Panel Operation Function Page Page Operation PRE-START Procedure Operation Starting Operation Cranking Control Troubleshooting Generator LOW VoltageFluctuating Voltage High VoltageOverheating Generator Frame Produces Shock When Touched Mechanical NoiseTroubleshooting Engine Page Magnaplus Generator Table of Contents Specifications Parts List Single Bearing Safety Receiving and StorageUnpacking and Handling StoragePrinciples of Operation PMG optionalInstallation Parallel OperationNonlinear Loading Preparation for USEEND Play Testing Generator MountingTorsional Vibration Wiring Connections Environmental ConsiderationsLOW WYE Connection Double Delta -- Single Phase Connection Operation PRE-START InspectionSTART-UP Maintenance Shutdown ProcedureTesting Drying WindingsService Diode TestingGeneral Field FlashingBearing Replacement Bearing RemovalTroubleshooting Returned GoodsGenerator Produces no Voltage Generator Produces LOW VOLTAGE, no LoadGenerator Produces LOW Voltage When Load Applied Generator Produces Fluctuating VoltageGenerator Produces High Voltage Generator is Overheating Generator Produces Mechanical NoiseSpecifications Parts List Single Bearing Parts List Dual Bearing Rules for Safe Trailer Operation Towing VehicleElectrical Trailer Wiring Towing Heavy Trailer LoadsSafety Checks Trailer Light KIT Wiring Instructions Trailer Light Mounting and ConnectionLimited Warranty Owner’s Responsibilities Page California Proposition 65 Warning
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