WARNING
DISABLE AND LOCKOUT ANY ENGINE CRANKING DEVICES BEFORE ATTEMPTING TO INSTALL OR SERVICE THE GENERATOR. FOR ELECTRIC START SETS, DISCONNECT THE CRANKING BATTERY. FOR AIR START, DISCONNECT THE AIR SUPPLY. FOR MOTOR GENERATOR SETS, OPEN THE POWER SUPPLY TO THE DRIVE MOTOR. FAILURE TO COMPLY WITH THESE SAFETY PROCEDURES COULD RESULT IN SEVERE PERSONAL INJURY OR EQUIPMENT DAMAGE.
NEVER "BAR OVER" THE ENGINE GENERATOR SET USING THE GENERATOR'S FAN. THE FAN IS NOT DESIGNED FOR THIS PURPOSE. BARRING OVER THE SET WITH THE FAN COULD DAMAGE THE FAN AND RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.
driver and the generator's shaft. Aligning the generator and its driver as accurately as possible will reduce vibration, increases bearing life, and ensure minimum coupling wear. It may be necessary to shim the generator feet for proper support and alignment. Secure the feet of the generator with grade 5 or greater bolts through the holes provided in the mounting feet. Consult the coupling manufacturer's instructions for alignment specifications and procedures.
GENERATOR MOUNTING
Two Bearing Units -- Belt Driven
Two bearing MagnaPLUS generators can be belt driven provided belts are sized and applied correctly. Please refer to your supplier of belts and sheaves for correct sizing and tensioning specifications. A bearing life calculation should be performed. Marathon Electric recommends a minimum
GENERATOR MOUNTING
Single Bearing Units.
Single bearing units are provided with an SAE flywheel housing adapter flange and flexible drive discs. Coupling the generator's shaft to the engine flywheel is accomplished with special steel drive discs bolted to the shaft. In addition to the drive discs, there may be a hub spacer, spacer discs, or a combination of hub spacer and spacer discs inserted between the drive discs and the shaft to achieve the proper shaft extension ("G" dimension per SAE J620c). Holes are provided in the periphery of the coupling discs, which correspond to tapped holes in the prime mover's flywheel. The outside diameter of the drive discs fit in a rabbet in the flywheel so that concentricity is assured.
Grade 8 place bolts and hardened washers are recommended to mount the drive discs to the flywheel. DO NOT USE SPLIT TYPE LOCK WASHERS. Split lock washers when biting into the drive disc cause stress risers, which may result in the disc fracturing.
The SAE flywheel housing adapter ring and the engine flywheel housing are designed to match each other with no further alignment necessary. Use grade 5 or greater mounting bolts. MagnaPLUS generator frames are constructed with two or three boltholes per foot. The feet should be shimmed where necessary to obtain solid contact with the
GENERATOR MOUNTING
Two Bearing Generators -- Direct Drive
Two bearing generators are provided with a keyed shaft extension. For direct drive generators, the assembler furnishes a flexible coupling, which is installed between the
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END PLAY TESTING
Refer to the engine manual for recommended endplay specifications and measurement procedures. If endplay is not to specification, it is an indication that the generator shaft is not moving freely in the assembly, and normal life of the thrust bearing could be impaired. Probable causes of this problem are:
1. Improper seating of drive discs in the flywheel resulting in misalignment.
2.Improper mating of generator frame to engine flywheel housing resulting in misalignment.
3.Improper "G" dimension per SAE J620c on either the engine or generator.
TORSIONAL VIBRATION
Torsional vibrations are generated in all rotating shaft systems. In some cases, the amplitude of these vibrations at critical speeds may cause damage to the generator, its driver, or both. It is therefore necessary to examine the torsional vibration effect on the entire rotating system. IT IS THE RESPONSIBILITY OF THE GENERATOR SET ASSEMBLER TO ASSURE THE TORSIONAL COMPATIBILITY OF THE GENERATOR AND ITS DRIVER. Drawings showing pertinent dimensions and weights of the rotating assembly will be supplied by Marathon Electric upon request.