Teledyne Model 300EU INITIAL OPERATION OF THE M300EU, STARTUP AND WARM UP OF THE M300EU, Message

Page 17
3.4. INITIAL OPERATION OF THE M300EU

M300EU

GETTING STARTED

(Addendum to M300EU Manual - P/N 04145)

 

3.4. INITIAL OPERATION OF THE M300EU

NOTE

The analyzer’s cover must be installed and securely fastened to ensure that the convection oven portion

of the internal layout is capable of properly creating and controlling temperatures of the analyzer’s

optical bench.

3.4.1. STARTUP AND WARM UP OF THE M300EU

The process for starting and warming up the M300EU is identical to that described in Sections 3.2.1 and 3.2.2 of the M300E/EM Operators Manual (P/N 04288) except:

•It is best to alloy the M300EU to operate uninterrupted for at least 2 hours to allow the temperature of all areas of the convection oven area to equalize.

3.4.2. WARNING MESSAGES

The information found in Section 3.2.3 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s)

Table 3-4: Possible Warning Messages at Start-Up

MESSAGE

MEANING

 

 

ANALOG CAL WARNING

The instrument's A/D circuitry or one of its analog outputs is not calibrated.

 

 

AZERO WARN 1.001

Auto-reference ratio below the specified limits.

 

 

BENCH TEMP WARNING

Optical bench temperature is outside the specified limits.

 

 

BOX TEMP2 WARNING
The temperature inside the M300EU chassis is outside the specified

 

limits (Replaces BOX TEMP WARNING)

CANNOT DYN SPAN

Remote span calibration failed while the dynamic span feature was set to turned

on

 

 

 

CANNOT DYN ZERO

Remote zero calibration failed while the dynamic zero feature was set to turned on

 

 

CONFIG INITIALIZED

Configuration was reset to factory defaults or was erased.

 

 

DATA INITIALIZED

iDAS data storage was erased.

 

 

FRONT PANEL WARN

Firmware is unable to communicate with the front panel.

 

 

OVEN TEMP
The temperature of the insulated convection oven area of the

WARNING

analyzer is outside of the specified limits.

PHOTO TEMP WARNING

Photometer temperature outside of warning limits specified by

PHOTO_TEMP_SET variable.

 

 

 

REAR BOARD NOT DET

The CPU is unable to communicate with the motherboard.

 

 

RELAY BOARD WARN

The firmware is unable to communicate with the relay board.

 

 

SAMPLE FLOW WARN

The flow rate of the sample gas is outside the specified limits.

 

 

SAMPLE PRESS WARN

Sample pressure outside of operational parameters.

 

 

SAMPLE TEMP WARN

The temperature of the sample gas is outside the specified limits.

 

 

SOURCE WARNING

The IR source may be faulty.

 

 

SYSTEM RESET

The computer was rebooted.

 

 

WHEEL TEMP WARNING

The Gas Filter Correlation wheel temperature is outside the specified limits.

 

 

05514 Rev A1

9

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Contents MODEL 300EU CO ANALYZER WITH AUTO-REFERENCE ADDENDUM TO M300E/EM MANUAL P/NTELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION TAPI 9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA USAPage USER NOTES SAFETY MESSAGESM300EU GENERAL SAFETY HAZARDAddendum to M300E/EM Manual P/N TABLE OF CONTENTS LIST OF TABLES LIST OF FIGURESAPPENDIX A-4 Model 300EU Signal I/O Definitions, Revision K.6 LIST OF APPENDICESM300EU 1.1. REFERENCE NUMBERING CONVENTION 1. INTRODUCTION1.2. M300EU OVERVIEW any time the instrument is in SETUP modeM300EU 2.1. SPECIFICATIONS 2. SPECIFICATIONS, APPROVALS AND WARRANTYM300EU Basic Unit Specifications 05514 Rev A12.2. EPA EQUIVALENCY DESIGNATION 2.4. WARRANTY2.3. CE MARK COMPLIANCE 05831 Rev3.1. UNPACKING THE M300EU 3. GETTING STARTED3.2. M300EU ANALYZER LAYOUT OPTICAL BENCH3.3. ELECTRICAL CONNECTIONS 3.3.1. POWER CONNECTIONM300EU Figure 3-2 M300EU Internal Gas FlowFigure 3-3 M300EU Analog Output Connector 3.3.2. ANALOG OUTPUT ConnectionsAnalog Output Data Type Default Settings Analog Output Pin Outs 3.3.3. CONNECTING THE STATUS OUTPUTSTable 3-3 Status Output Pin Assignments Output #3.4.1. STARTUP AND WARM UP OF THE M300EU 3.4. INITIAL OPERATION OF THE M300EU3.4.2. WARNING MESSAGES MESSAGEThe Test functions available from the front panel of the M300EU are 3.4.3. FUNCTIONAL CHECK3.5. INITIAL CALIBRATION 3.5.2. BASIC CO CALIBRATION SETUP3.5.1. PRE-CALIBRATION STABILIZATION 3.5.2.1. Calibration GasesSTEP 1 - SET LIMITS 3.5.3. BASIC CO CALIBRATION PROCEDURESTEP 2 - DILUTION RATIO STEP 3 - SET CO SPAN GAS CONCENTRATION4. FREQENTLY ASKED QUESTIONS & GLOSSARY M300EU OPTION 5. OPTIONAL HARDWARE AND SOFTWAREDESCRIPTION 300E5.1.1. ZERO SPAN VALVES OPT 50A 5.1. CALIBRATION VALVE OPTIONS FOR THE M300EUTOLL-FREE FAX TEL E-MAIL api-sales@teledyne.com M300EU Internal Pneumatic Flow- Zero/Span Valves OPT 50AScrubber 5.1.2. ZERO SPAN VALVES WITH IZS OPT 51BSAMPLE CHAMBER 5.1.3. Zero Span Valves with IZS and Shutoff VALVE OPT 51B 6. M300EU OPERATING INSTRUCTIONS M300EU Operating Modes 6.2. OPERATING MODESsample gas stream is being routed through the CO scrubber of the auto reference gas pathSETUP 6.2.1. AUTO-REFERENCE MODE AREFMode Field AUTO-REF RANGE = 50.000 PPMUnits 6.2.2. TEST FUNCTIONSTable 6-2 Test Functions Defined Parameter6.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES 6.3. SETUP Æ RNGE ANALOG OUTPUT REPORTING RANGE CONFIGURATION6.3.2. ANALOG OUTPUT RANGES FOR CO CONCENTRATION ANALOG OUTSNGL DEFAULT SETTINGSDUAL AUTOThis is the default reporting range mode for the analyzer To set the ranges press following keystroke sequence M300EU OPERATING INSTRUCTIONS weight/volume units CO ppb x 1.25 = CO ug/m3 CO ppm x 1.25= CO mg/m3 6.3.6. SETUP Æ RNGE Æ UNIT SETTING THE REPORTING RANGE UNIT TYPEPressure STP Consult your local regulations for the STP used by your agency6.4.1. ADJUSTING THE A-REF MODE CYCLE TIME To manually start an auto-reference measurement cycle, press 6.4.2. FORCING AN AUTO-REFERENCE MEASUREMENT05514 Rev A1 Table 6-3 Test Functions Defined 6.5. SETUP Æ MORE Æ VARS INTERNAL VARIABLES VARSVARIABLE DESCRIPTIONDIAG I/O 6.6. SETUP Æ MORE Æ DIAG USING THE DIAGNOSTICS FUNCTIONSDIAG AOUT DIAG AIO6.7.1. ANALOG I/O CONFIGURATION 6.7. ANALOG OUTPUT CONFIGURATIONTHE ANALOG I/O CONFIGURATION SUBMENU DIAG - Analog I/O Functions4. Choose a Test Channel parameter to be output on the channel TURNING THE ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF ANALOG OUTPUT SIGNAL TYPE AND RANGE SELECTION6.13.5.7 SETTING THE REPORTING RANGE SCALE FOR AN ANALOG OUTPUT 6.13.5.8 SETTING DATA UPDATE RATE FOR AN ANALOG OUTPUTMANUAL CALIBRATION OF ANALOG OUTPUT CONFIGURED FOR VOLTAGE RANGES 6.7.2. CALIBRATION OF THE ANALOG OUTPUTSENABLING OR DISABLING THE AUTO-CAL FOR AN INDIVIDUAL ANALOG OUTPUT AUTOMATIC ANALOG OUTPUT CALIBRATIONTest Channels Functions Available on the M300EU’s Analog Output 6.7.3. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4TEST CHANNEL ZEROTable 6-7 M300EU Hessen GAS ID List 6.7.4. HESSEN PROTOCOLDefault Hessen Status Bit Assignments manual for troubleshooting tips MANUAL CALIBRATION 7. CALIBRATION PROCEDURESREQUIRED EQUIPMENT, SUPPLIES AND EXPENDABLES STEP3 - ZERO/SPAN CALIBRATION7.9.2 CO2 SENSOR CALIBRATION PROCEDURE 7.9.1 SECTION O2 SENSOR CALIBRATION PROCEDUREMANUAL CALIBRATION WITH ZERO/SPAN VALVES MANUAL CALIBRATION CHECKS WITH ZERO/SPAN VALVES8. EPA PROTOCOL CALIBRATION M300EU 9.1. PERFOMING AN AUTO-REFERENCE MEASUREMENT AFTER MAINTENANCE 9. INSTRUMENT MAINTENANCEM300EU STABILITY Table 9-1 M300EU Test Function RecordCO MEAS MR RATIOM300EU 10.1. MEASUREMENT METHOD 10. THEORY OF OPERATION10.1.1. AUTO-REFERENCE RATIO Figure 10-1 M300EU Gas flow during Auto-Reference Measurements10.2.1. THE A-REF CARBON MONOXIDE SCRUBBER 10.2. PNEUMATIC OPERATIONFigure 10-2 Auto-Reference Measurement Cycle This includes calibration gases such as zero air and span gas10.2.3. THE NAFION→ DRYER 10.2.2. THE A-REF VALVE ASSEMBLYAuto-Reference Valve Operating States Figure 10-3 Semi-Permeable Membrane Drying ProcessThe dryer consists of a bundle of 0.030 O.D. Nafion→ tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular membrane walls and is removed. Moisture permeating the tubing is carried away by a dry purge gas within the shell that flows countercurrent to the sample gas 10.3.1. OVERVIEW 10.3. ELECTRONIC OPERATIONFigure 10-4 M300EU Electronic Overview Block Diagram AoutFigure 10-5 M300EU Heating Control Block Diagram 10.3.2. THE RELAY PCA10.3.2.1. Temperature Control of the Convection Oven 115 VAC Configuration 10.3.2.2. Oven Heaters AC Power Configuration230 VAC Configuration Figure 10-6 M300EU Oven Heater Configuration Jumpers10.3.2.3. Status LED’s 10.3.3. MOTHERBOARD10.3.3.1. A to D Conversion 10.3.3.2. Sensor InputsFigure 10-8 M300EU Distribution Block Diagram 10.3.4. POWER DISTRIBUTIONRELAY PCA Page 11.1. GENERAL NOTES 11. TROUBLESHOOTING & REPAIRMAINTENANCE PERSONNEL ONLY PROCEDURESTable continued on next page 11.2. FAULT DIAGNOSIS WITH WARNING MESSAGESWarning Messages - Indicated Failures Sample flow rate is Warning Messages - Indicated Failures contTable 11-2 Test Functions - Indicated Failures 11.2.1. FAULT DIAGNOSIS WITH TEST FUNCTIONStable continued INDICATED FAILURESValues outside range indicate Test Functions - Indicated FailuresFaulty Connectors/Wiring 11.2.2. RELAY BOARD STATUS LED’STable 11-3 Relay Board Status LED Failure Indications Voltage displayed should change. If not11.4.1. Unexplained DRIFT 11.3. GAS FLOW PROBLEMS11.4. OTHER PERFORMANCE PROBLEMS 11.5.1. RELAY BOARD 11.5. SUBSYSTEM CHECHOUT11.5.2. MOTHERBOARD 11.5.2.1. A/D Functions11.6. TECHNICAL ASSISTANCE M300EU APPENDIX A-2 M300EU Setup Variables Available Via Serial I/O APPENDIX A - Version Specific Software DocumentationAPPENDIX A-4 M300EU Signal I/O Definitions M300EU Addendum to M300E/EM ManualMSG1 CLR1TEST1 Figure A-2 Primary Setup Menu Except iDAS Figure A-3 Primary Setup Menu Æ iDAS Submenu Figure A-4 Secondary Setup Menu Æ COMM and VARS Submenus Figure A-5 Secondary Setup Menu Æ Hessen Protocol Submenu Auto Cal feature is OFF or the range is set for ENTER PASSWORDFigure A-6 DIAG Menu Press ENTRTable continues APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6 CO2FILTPCT STDO2CELLTEMP A-10O2FILTPCT NAME APPENDIX A-3 Warnings and Test Functions, Revision K.6MESSAGE TEXT A-11A-12 Table A-5These gases not applicable to the M300EU These gases not applicable to the M300EUBit or Channel Signal NameDescription NumberA-14 APPENDIX A-5 M300EU iDAS Parameters Revision K.6OVTMPW Internal box temperature #2/oven warning CO2OFS A-15O2SLPE O2OFSTA-16 APPENDIX A-6 Terminal Command Designators, Revision K.6APPENDIX B - M300EU SPARE PARTS & EXPENDABLES APPENDIX B - M300EU SPARE PARTS & EXPENDABLESEuropean standard EN 05925 Rev AM300EU Addendum to M300E/EM Manual
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