Teledyne Model 300EU Introduction, Reference Numbering Convention, 1.2. M300EU OVERVIEW, Rev A

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1.INTRODUCTION

M300EU

INTRODUCTION

Addendum to M300EU Manual - P/N 04288

 

1.INTRODUCTION

This addendum is based on the M300E/EM Operators Manual (P/N 04288). It is intended as a supplement to the M300E/EM manual (P/N 04288) and provides an overview of the instrument operation and specific details regarding those areas where the M300EU is different in design or operating method from the M300E.

In most ways the M300EU is identical to the M300E/EM in design and operation, therefore most of the basic set up information, operating instructions as well as calibration, maintenance, troubleshooting and repair methods are the same and can be found in the M300E/EM manual (P/N 04288).

1.1. REFERENCE NUMBERING CONVENTION

Unless otherwise specified, chapter, section, figure and table reference numbers referred to within this text are relative to this document.

EXAMPLE: “Table 2-1”refers to the figure, within this document, labeled as 2-1.

Additionally, in the electronic version(s) of this manual references internal to this document will be active links to that section, figure or table.

References to chapters, sections, figures and tables in the original document will be labeled as such and will not be an active link.

EXAMPLE: “Figure 6.1 of the M300E/EM Operators Manual (P/N 04288)”.

1.2. M300EU OVERVIEW

NOTE

The information contained in this addendum is relevant to M300EU analyzers running: SOFTWARE REVISION K.6. Some or all of the information may not be applicable to earlier or later revisions of software.

The software revision your analyzer is running is displayed in the upper left-hand corner of the display

any time the instrument is in SETUP mode.

The model 300EU is a close derivative of the M300E/EM CO Analyzer, however its higher sensitivity require some changes its design and operation.

The primary differences between the M300EU and the M300E/EM analyzers are:

INTERFERENT REJECTION: Periodically the sample gas stream is routed through an internal CO scrubber allowing the instrument to make a measurement of the sample gas completely free of CO; the measurement made during this auto-reference period (A-REF) is subtracted from the sample concentration measurement. This corrects for instrument drift, ambient temperature changes and changing CO2 levels in the sample gas.

OPERATING METHOD: An additional operating mode is added allowing the user to manipulate several parameters associated with the A-REFmeasurement cycle.

SAMPLE GAS CONDITIONING: A Nafiondrier is used to dry the sample and alleviate any effects from humidity changes in the sample gas.

IR OPTICS: The objective and field mirrors on the optical bench are gold plated. This maximizes their reflectivity and increasing the amount of IR light reaching the detector and improving the optical bench’s signal-to-noise performance.

PNEUMATIC OPERATION: The flow rate is higher. It has a 1.8 LPM nominal flow rate. The flow sensor is rated to 6 LPM.

MECHANICAL DESIGN: The optical bench is placed in a temperature-controlled, convection-heated oven. This dramatically reduces instrument noise and temperature related drift.

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Contents MODEL 300EU CO ANALYZER WITH AUTO-REFERENCE ADDENDUM TO M300E/EM MANUAL P/NTELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION TAPI 9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA USAPage USER NOTES SAFETY MESSAGESM300EU GENERAL SAFETY HAZARDAddendum to M300E/EM Manual P/N TABLE OF CONTENTS LIST OF TABLES LIST OF FIGURESAPPENDIX A-4 Model 300EU Signal I/O Definitions, Revision K.6 LIST OF APPENDICESM300EU 1.1. REFERENCE NUMBERING CONVENTION 1. INTRODUCTION1.2. M300EU OVERVIEW any time the instrument is in SETUP modeM300EU 2.1. SPECIFICATIONS 2. SPECIFICATIONS, APPROVALS AND WARRANTYM300EU Basic Unit Specifications 05514 Rev A12.2. EPA EQUIVALENCY DESIGNATION 2.4. WARRANTY2.3. CE MARK COMPLIANCE 05831 Rev3.1. UNPACKING THE M300EU 3. GETTING STARTED3.2. M300EU ANALYZER LAYOUT OPTICAL BENCH3.3. ELECTRICAL CONNECTIONS 3.3.1. POWER CONNECTIONM300EU Figure 3-2 M300EU Internal Gas Flow3.3.2. ANALOG OUTPUT Connections Analog Output Data Type Default SettingsFigure 3-3 M300EU Analog Output Connector Analog Output Pin Outs 3.3.3. CONNECTING THE STATUS OUTPUTSTable 3-3 Status Output Pin Assignments Output #3.4.1. STARTUP AND WARM UP OF THE M300EU 3.4. INITIAL OPERATION OF THE M300EU3.4.2. WARNING MESSAGES MESSAGEThe Test functions available from the front panel of the M300EU are 3.4.3. FUNCTIONAL CHECK3.5. INITIAL CALIBRATION 3.5.2. BASIC CO CALIBRATION SETUP3.5.1. PRE-CALIBRATION STABILIZATION 3.5.2.1. Calibration GasesSTEP 1 - SET LIMITS 3.5.3. BASIC CO CALIBRATION PROCEDURESTEP 2 - DILUTION RATIO STEP 3 - SET CO SPAN GAS CONCENTRATION4. FREQENTLY ASKED QUESTIONS & GLOSSARY M300EU OPTION 5. OPTIONAL HARDWARE AND SOFTWAREDESCRIPTION 300E5.1.1. ZERO SPAN VALVES OPT 50A 5.1. CALIBRATION VALVE OPTIONS FOR THE M300EUTOLL-FREE FAX TEL E-MAIL api-sales@teledyne.com M300EU Internal Pneumatic Flow- Zero/Span Valves OPT 50A5.1.2. ZERO SPAN VALVES WITH IZS OPT 51B SAMPLE CHAMBERScrubber 5.1.3. Zero Span Valves with IZS and Shutoff VALVE OPT 51B 6. M300EU OPERATING INSTRUCTIONS M300EU Operating Modes 6.2. OPERATING MODESsample gas stream is being routed through the CO scrubber of the auto reference gas pathSETUP 6.2.1. AUTO-REFERENCE MODE AREFMode Field AUTO-REF RANGE = 50.000 PPMUnits 6.2.2. TEST FUNCTIONSTable 6-2 Test Functions Defined Parameter6.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES 6.3. SETUP Æ RNGE ANALOG OUTPUT REPORTING RANGE CONFIGURATION6.3.2. ANALOG OUTPUT RANGES FOR CO CONCENTRATION ANALOG OUTSNGL DEFAULT SETTINGSDUAL AUTOThis is the default reporting range mode for the analyzer To set the ranges press following keystroke sequence M300EU OPERATING INSTRUCTIONS weight/volume units CO ppb x 1.25 = CO ug/m3 CO ppm x 1.25= CO mg/m3 6.3.6. SETUP Æ RNGE Æ UNIT SETTING THE REPORTING RANGE UNIT TYPEPressure STP Consult your local regulations for the STP used by your agency6.4.1. ADJUSTING THE A-REF MODE CYCLE TIME To manually start an auto-reference measurement cycle, press 6.4.2. FORCING AN AUTO-REFERENCE MEASUREMENT05514 Rev A1 Table 6-3 Test Functions Defined 6.5. SETUP Æ MORE Æ VARS INTERNAL VARIABLES VARSVARIABLE DESCRIPTIONDIAG I/O 6.6. SETUP Æ MORE Æ DIAG USING THE DIAGNOSTICS FUNCTIONSDIAG AOUT DIAG AIO6.7.1. ANALOG I/O CONFIGURATION 6.7. ANALOG OUTPUT CONFIGURATIONTHE ANALOG I/O CONFIGURATION SUBMENU DIAG - Analog I/O Functions4. Choose a Test Channel parameter to be output on the channel TURNING THE ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF ANALOG OUTPUT SIGNAL TYPE AND RANGE SELECTION6.13.5.7 SETTING THE REPORTING RANGE SCALE FOR AN ANALOG OUTPUT 6.13.5.8 SETTING DATA UPDATE RATE FOR AN ANALOG OUTPUTMANUAL CALIBRATION OF ANALOG OUTPUT CONFIGURED FOR VOLTAGE RANGES 6.7.2. CALIBRATION OF THE ANALOG OUTPUTSENABLING OR DISABLING THE AUTO-CAL FOR AN INDIVIDUAL ANALOG OUTPUT AUTOMATIC ANALOG OUTPUT CALIBRATIONTest Channels Functions Available on the M300EU’s Analog Output 6.7.3. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4TEST CHANNEL ZEROTable 6-7 M300EU Hessen GAS ID List 6.7.4. HESSEN PROTOCOLDefault Hessen Status Bit Assignments manual for troubleshooting tips MANUAL CALIBRATION 7. CALIBRATION PROCEDURESREQUIRED EQUIPMENT, SUPPLIES AND EXPENDABLES STEP3 - ZERO/SPAN CALIBRATION7.9.2 CO2 SENSOR CALIBRATION PROCEDURE 7.9.1 SECTION O2 SENSOR CALIBRATION PROCEDUREMANUAL CALIBRATION WITH ZERO/SPAN VALVES MANUAL CALIBRATION CHECKS WITH ZERO/SPAN VALVES8. EPA PROTOCOL CALIBRATION M300EU 9.1. PERFOMING AN AUTO-REFERENCE MEASUREMENT AFTER MAINTENANCE 9. INSTRUMENT MAINTENANCEM300EU STABILITY Table 9-1 M300EU Test Function RecordCO MEAS MR RATIOM300EU 10.1. MEASUREMENT METHOD 10. THEORY OF OPERATION10.1.1. AUTO-REFERENCE RATIO Figure 10-1 M300EU Gas flow during Auto-Reference Measurements10.2.1. THE A-REF CARBON MONOXIDE SCRUBBER 10.2. PNEUMATIC OPERATIONFigure 10-2 Auto-Reference Measurement Cycle This includes calibration gases such as zero air and span gas10.2.3. THE NAFION→ DRYER 10.2.2. THE A-REF VALVE ASSEMBLYAuto-Reference Valve Operating States Figure 10-3 Semi-Permeable Membrane Drying ProcessThe dryer consists of a bundle of 0.030 O.D. Nafion→ tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular membrane walls and is removed. Moisture permeating the tubing is carried away by a dry purge gas within the shell that flows countercurrent to the sample gas 10.3.1. OVERVIEW 10.3. ELECTRONIC OPERATIONFigure 10-4 M300EU Electronic Overview Block Diagram Aout10.3.2. THE RELAY PCA 10.3.2.1. Temperature Control of the Convection OvenFigure 10-5 M300EU Heating Control Block Diagram 115 VAC Configuration 10.3.2.2. Oven Heaters AC Power Configuration230 VAC Configuration Figure 10-6 M300EU Oven Heater Configuration Jumpers10.3.2.3. Status LED’s 10.3.3. MOTHERBOARD10.3.3.1. A to D Conversion 10.3.3.2. Sensor Inputs10.3.4. POWER DISTRIBUTION RELAY PCAFigure 10-8 M300EU Distribution Block Diagram Page 11.1. GENERAL NOTES 11. TROUBLESHOOTING & REPAIRMAINTENANCE PERSONNEL ONLY PROCEDURES11.2. FAULT DIAGNOSIS WITH WARNING MESSAGES Warning Messages - Indicated FailuresTable continued on next page Sample flow rate is Warning Messages - Indicated Failures contTable 11-2 Test Functions - Indicated Failures 11.2.1. FAULT DIAGNOSIS WITH TEST FUNCTIONStable continued INDICATED FAILURESValues outside range indicate Test Functions - Indicated FailuresFaulty Connectors/Wiring 11.2.2. RELAY BOARD STATUS LED’STable 11-3 Relay Board Status LED Failure Indications Voltage displayed should change. If not11.3. GAS FLOW PROBLEMS 11.4. OTHER PERFORMANCE PROBLEMS11.4.1. Unexplained DRIFT 11.5.1. RELAY BOARD 11.5. SUBSYSTEM CHECHOUT11.5.2. MOTHERBOARD 11.5.2.1. A/D Functions11.6. TECHNICAL ASSISTANCE M300EU APPENDIX A-2 M300EU Setup Variables Available Via Serial I/O APPENDIX A - Version Specific Software DocumentationAPPENDIX A-4 M300EU Signal I/O Definitions M300EU Addendum to M300E/EM ManualCLR1 TEST1MSG1 Figure A-2 Primary Setup Menu Except iDAS Figure A-3 Primary Setup Menu Æ iDAS Submenu Figure A-4 Secondary Setup Menu Æ COMM and VARS Submenus Figure A-5 Secondary Setup Menu Æ Hessen Protocol Submenu Auto Cal feature is OFF or the range is set for ENTER PASSWORDFigure A-6 DIAG Menu Press ENTRAPPENDIX A-2 Setup Variables For Serial I/O, Revision K.6 APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6Table continues CO2FILTPCT A-10 O2FILTPCTSTDO2CELLTEMP NAME APPENDIX A-3 Warnings and Test Functions, Revision K.6MESSAGE TEXT A-11A-12 Table A-5These gases not applicable to the M300EU These gases not applicable to the M300EUBit or Channel Signal NameDescription NumberAPPENDIX A-5 M300EU iDAS Parameters Revision K.6 OVTMPW Internal box temperature #2/oven warningA-14 CO2OFS A-15O2SLPE O2OFSTA-16 APPENDIX A-6 Terminal Command Designators, Revision K.6APPENDIX B - M300EU SPARE PARTS & EXPENDABLES APPENDIX B - M300EU SPARE PARTS & EXPENDABLESEuropean standard EN 05925 Rev AM300EU Addendum to M300E/EM Manual