Teledyne Model 300EU manual M300EU Addendum to M300E/EM Manual, Rev K.6, Table continues

Page 84
APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6

APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6

M300EU Addendum to M300E/EM Manual

APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6

Table A-1: Additional or Changed Setup Variables Relevant to the M300EU, Revision K.6

 

SETUP VARIABLE

 

 

NUMERIC

 

 

 

DEFAULT

 

 

 

VALUE RANGE

 

 

DESCRIPTION

 

 

 

 

 

 

 

 

 

 

UNITS

 

 

 

VALUE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low

Access Level Setup Variables (818 password)

 

 

 

Same as in the M300E/EM Operators Manual Appendix A (P/N 04906)

 

 

STABIL_GAS

 

 

 

 

CO

 

CO, CO2 , O2

 

CO2 , O2 not applicable to the M300EU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium Access Level Setup Variables (929 password)

 

 

CO_SAMPLE

 

 

Samples

4

 

 

 

1–30

 

Number of samples to take in measure or

 

 

 

 

 

 

 

reference mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FILT_SIZE

 

 

Samples

1000

 

 

 

1–1000

 

Moving average filter size.

 

FILT_DELTA

 

 

PPM

0.7

 

 

 

1–1000

Absolute change to trigger adaptive filter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CO_CONST1

 

 

78.8

 

 

 

100–50000

 

CO calculation constant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CO_CONST2

 

 

1.458

 

 

 

0–10

 

CO calculation constant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BENCH_SET

 

 

ºC

 

48

 

 

 

0–100

 

Optical bench temperature set point and warning

 

 

 

 

 

Warnings:

 

 

 

 

 

 

 

 

 

limits.

 

 

 

 

 

 

 

 

34–53

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHEEL_SET

 

 

ºC

 

62

 

 

 

0–100

 

Wheel temperature set point and warning limits.

 

 

 

 

 

Warnings:

 

 

 

 

 

 

 

 

 

 

57–67

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON applies auto-reference offset and dilution

 

ZERO_APPLY_IN_CAL

 

 

 

 

ON

 

OFF, ON

 

factor during zero/span calibration;

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF disables both

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZERO_DWELL

 

 

Minutes

3

 

 

 

1–60

 

Dwell time after closing or opening zero scrubber

 

 

 

 

 

 

 

valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZERO_SAMPLES

 

 

Samples

1000

 

 

 

1–1000

Number of zero samples to average.

 

 

 

 

 

 

 

 

 

 

 

 

ZERO_FILT_SIZE

 

 

Samples

5

 

 

 

1–100

Auto-zero offset moving average filter size.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZERO_LIMIT

 

 

Ratio

1.15

 

 

 

0–5

 

Minimum auto-zero ratio allowed; must be

 

 

 

 

 

 

 

greater than this value to be valid.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZERO_CAL

 

 

Ratio

1.18

 

 

 

0.5–5

Calibrated auto-zero ratio.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CO_TARG_ZERO1

 

 

Conc.

0

 

 

 

-100.00–999.99

 

Target CO concentration during zero offset

 

 

 

 

 

 

 

calibration of range 1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CO_TARG_MID1

 

 

Conc.

50

 

 

 

0.01–9999.99

 

Target CO concentration during mid-point

 

 

 

 

 

 

 

calibration of range 1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAL_BOX_TEMP1

 

 

ºC

30

 

 

 

0–100

Calibrated box temperature for range 1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CO_TARG_ZERO2

 

 

Conc.

0

 

 

 

-100.00–999.99

 

Target CO concentration during zero offset

 

 

 

 

 

 

 

calibration of range 2.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CO_TARG_MID2

 

 

Conc.

50

 

 

 

0.01–9999.99

 

Target CO concentration during mid-point

 

 

 

 

 

 

 

calibration of range 2.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAL_BOX_TEMP2

 

 

ºC

30

 

 

 

0–100

Calibrated box temperature for range 2.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Same as

 

 

 

 

TEST_CHAN_ID

 

 

 

 

NONE

 

M300E/EM with

 

Diagnostic analog output ID.

 

 

 

 

 

 

following addition:

 

 

 

 

 

 

 

 

 

 

 

 

 

TEMP4

 

 

 

 

SAMP_FLOW_SET

 

 

cc/m

 

1800

 

 

 

0–5000

 

Sample flow warning limits. Set point is not used.

 

 

 

 

 

Warnings:

 

 

 

 

 

 

 

 

 

 

1400–2500

 

 

 

 

 

 

 

 

 

 

 

 

 

46

 

 

 

 

 

 

Internal box temperature #2/oven set point and

 

OVEN_SET

 

 

ºC

 

 

Warnings:

 

0–100

 

 

 

 

 

 

 

 

warning limits.

 

 

 

 

 

 

 

 

41–51

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OVEN_CYCLE

 

 

Seconds

10

 

 

 

0.5–30

 

Internal box temperature #2/oven control cycle

 

 

 

 

 

 

 

period.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table continues

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A-8

05924 Rev K.6

Image 84
Contents ADDENDUM TO M300E/EM MANUAL P/N MODEL 300EU CO ANALYZER WITH AUTO-REFERENCETELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION TAPI 9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA USAPage SAFETY MESSAGES USER NOTESM300EU GENERAL SAFETY HAZARDAddendum to M300E/EM Manual P/N TABLE OF CONTENTS LIST OF FIGURES LIST OF TABLESLIST OF APPENDICES APPENDIX A-4 Model 300EU Signal I/O Definitions, Revision K.6USER NOTES 1. INTRODUCTION 1.1. REFERENCE NUMBERING CONVENTION1.2. M300EU OVERVIEW any time the instrument is in SETUP modeUSER NOTES 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. SPECIFICATIONSM300EU Basic Unit Specifications 05514 Rev A12.4. WARRANTY 2.2. EPA EQUIVALENCY DESIGNATION2.3. CE MARK COMPLIANCE 05831 Rev3. GETTING STARTED 3.1. UNPACKING THE M300EU3.2. M300EU ANALYZER LAYOUT OPTICAL BENCH3.3.1. POWER CONNECTION 3.3. ELECTRICAL CONNECTIONSM300EU Figure 3-2 M300EU Internal Gas Flow3.3.2. ANALOG OUTPUT Connections Analog Output Data Type Default SettingsFigure 3-3 M300EU Analog Output Connector 3.3.3. CONNECTING THE STATUS OUTPUTS Analog Output Pin OutsTable 3-3 Status Output Pin Assignments Output #3.4. INITIAL OPERATION OF THE M300EU 3.4.1. STARTUP AND WARM UP OF THE M300EU3.4.2. WARNING MESSAGES MESSAGE3.4.3. FUNCTIONAL CHECK The Test functions available from the front panel of the M300EU are3.5.2. BASIC CO CALIBRATION SETUP 3.5. INITIAL CALIBRATION3.5.1. PRE-CALIBRATION STABILIZATION 3.5.2.1. Calibration Gases3.5.3. BASIC CO CALIBRATION PROCEDURE STEP 1 - SET LIMITSSTEP 2 - DILUTION RATIO STEP 3 - SET CO SPAN GAS CONCENTRATION4. FREQENTLY ASKED QUESTIONS & GLOSSARY USER NOTES 5. OPTIONAL HARDWARE AND SOFTWARE OPTIONDESCRIPTION 300E5.1. CALIBRATION VALVE OPTIONS FOR THE M300EU 5.1.1. ZERO SPAN VALVES OPT 50ATOLL-FREE FAX TEL E-MAIL api-sales@teledyne.com M300EU Internal Pneumatic Flow- Zero/Span Valves OPT 50A5.1.2. ZERO SPAN VALVES WITH IZS OPT 51B SAMPLE CHAMBERScrubber 5.1.3. Zero Span Valves with IZS and Shutoff VALVE OPT 51B 6. M300EU OPERATING INSTRUCTIONS 6.2. OPERATING MODES M300EU Operating Modessample gas stream is being routed through the CO scrubber of the auto reference gas path6.2.1. AUTO-REFERENCE MODE AREF SETUPMode Field AUTO-REF RANGE = 50.000 PPM6.2.2. TEST FUNCTIONS UnitsTable 6-2 Test Functions Defined Parameter6.3. SETUP Æ RNGE ANALOG OUTPUT REPORTING RANGE CONFIGURATION 6.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES6.3.2. ANALOG OUTPUT RANGES FOR CO CONCENTRATION ANALOG OUTDEFAULT SETTINGS SNGLDUAL AUTOThis is the default reporting range mode for the analyzer To set the ranges press following keystroke sequence M300EU OPERATING INSTRUCTIONS 6.3.6. SETUP Æ RNGE Æ UNIT SETTING THE REPORTING RANGE UNIT TYPE weight/volume units CO ppb x 1.25 = CO ug/m3 CO ppm x 1.25= CO mg/m3Pressure STP Consult your local regulations for the STP used by your agency6.4.1. ADJUSTING THE A-REF MODE CYCLE TIME 6.4.2. FORCING AN AUTO-REFERENCE MEASUREMENT To manually start an auto-reference measurement cycle, pressM300EU 6.5. SETUP Æ MORE Æ VARS INTERNAL VARIABLES VARS Table 6-3 Test Functions DefinedVARIABLE DESCRIPTION6.6. SETUP Æ MORE Æ DIAG USING THE DIAGNOSTICS FUNCTIONS DIAG I/ODIAG AOUT DIAG AIO6.7. ANALOG OUTPUT CONFIGURATION 6.7.1. ANALOG I/O CONFIGURATIONTHE ANALOG I/O CONFIGURATION SUBMENU DIAG - Analog I/O Functions4. Choose a Test Channel parameter to be output on the channel ANALOG OUTPUT SIGNAL TYPE AND RANGE SELECTION TURNING THE ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF6.13.5.7 SETTING THE REPORTING RANGE SCALE FOR AN ANALOG OUTPUT 6.13.5.8 SETTING DATA UPDATE RATE FOR AN ANALOG OUTPUT6.7.2. CALIBRATION OF THE ANALOG OUTPUTS MANUAL CALIBRATION OF ANALOG OUTPUT CONFIGURED FOR VOLTAGE RANGESENABLING OR DISABLING THE AUTO-CAL FOR AN INDIVIDUAL ANALOG OUTPUT AUTOMATIC ANALOG OUTPUT CALIBRATION6.7.3. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 Test Channels Functions Available on the M300EU’s Analog OutputTEST CHANNEL ZERO6.7.4. HESSEN PROTOCOL Table 6-7 M300EU Hessen GAS ID ListDefault Hessen Status Bit Assignments 7. CALIBRATION PROCEDURES manual for troubleshooting tips MANUAL CALIBRATIONREQUIRED EQUIPMENT, SUPPLIES AND EXPENDABLES STEP3 - ZERO/SPAN CALIBRATION7.9.1 SECTION O2 SENSOR CALIBRATION PROCEDURE 7.9.2 CO2 SENSOR CALIBRATION PROCEDUREMANUAL CALIBRATION WITH ZERO/SPAN VALVES MANUAL CALIBRATION CHECKS WITH ZERO/SPAN VALVES8. EPA PROTOCOL CALIBRATION USER NOTES 9. INSTRUMENT MAINTENANCE 9.1. PERFOMING AN AUTO-REFERENCE MEASUREMENT AFTER MAINTENANCEUSER NOTES Table 9-1 M300EU Test Function Record STABILITYCO MEAS MR RATIOUSER NOTES 10. THEORY OF OPERATION 10.1. MEASUREMENT METHOD10.1.1. AUTO-REFERENCE RATIO Figure 10-1 M300EU Gas flow during Auto-Reference Measurements10.2. PNEUMATIC OPERATION 10.2.1. THE A-REF CARBON MONOXIDE SCRUBBERFigure 10-2 Auto-Reference Measurement Cycle This includes calibration gases such as zero air and span gas10.2.2. THE A-REF VALVE ASSEMBLY 10.2.3. THE NAFION→ DRYERAuto-Reference Valve Operating States Figure 10-3 Semi-Permeable Membrane Drying ProcessThe dryer consists of a bundle of 0.030 O.D. Nafion→ tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular membrane walls and is removed. Moisture permeating the tubing is carried away by a dry purge gas within the shell that flows countercurrent to the sample gas 10.3. ELECTRONIC OPERATION 10.3.1. OVERVIEWFigure 10-4 M300EU Electronic Overview Block Diagram Aout10.3.2. THE RELAY PCA 10.3.2.1. Temperature Control of the Convection OvenFigure 10-5 M300EU Heating Control Block Diagram 10.3.2.2. Oven Heaters AC Power Configuration 115 VAC Configuration230 VAC Configuration Figure 10-6 M300EU Oven Heater Configuration Jumpers10.3.3. MOTHERBOARD 10.3.2.3. Status LED’s10.3.3.1. A to D Conversion 10.3.3.2. Sensor Inputs10.3.4. POWER DISTRIBUTION RELAY PCAFigure 10-8 M300EU Distribution Block Diagram Page 11. TROUBLESHOOTING & REPAIR 11.1. GENERAL NOTESMAINTENANCE PERSONNEL ONLY PROCEDURES11.2. FAULT DIAGNOSIS WITH WARNING MESSAGES Warning Messages - Indicated FailuresTable continued on next page Warning Messages - Indicated Failures cont Sample flow rate is11.2.1. FAULT DIAGNOSIS WITH TEST FUNCTIONS Table 11-2 Test Functions - Indicated Failurestable continued INDICATED FAILURESTest Functions - Indicated Failures Values outside range indicate11.2.2. RELAY BOARD STATUS LED’S Faulty Connectors/WiringTable 11-3 Relay Board Status LED Failure Indications Voltage displayed should change. If not11.3. GAS FLOW PROBLEMS 11.4. OTHER PERFORMANCE PROBLEMS11.4.1. Unexplained DRIFT 11.5. SUBSYSTEM CHECHOUT 11.5.1. RELAY BOARD11.5.2. MOTHERBOARD 11.5.2.1. A/D Functions11.6. TECHNICAL ASSISTANCE USER NOTES APPENDIX A - Version Specific Software Documentation APPENDIX A-2 M300EU Setup Variables Available Via Serial I/OAPPENDIX A-4 M300EU Signal I/O Definitions M300EU Addendum to M300E/EM ManualCLR1 TEST1MSG1 Figure A-2 Primary Setup Menu Except iDAS Figure A-3 Primary Setup Menu Æ iDAS Submenu Figure A-4 Secondary Setup Menu Æ COMM and VARS Submenus Figure A-5 Secondary Setup Menu Æ Hessen Protocol Submenu ENTER PASSWORD Auto Cal feature is OFF or the range is set forFigure A-6 DIAG Menu Press ENTRAPPENDIX A-2 Setup Variables For Serial I/O, Revision K.6 APPENDIX A-2 Setup Variables For Serial I/O, Revision K.6Table continues CO2FILTPCT A-10 O2FILTPCTSTDO2CELLTEMP APPENDIX A-3 Warnings and Test Functions, Revision K.6 NAMEMESSAGE TEXT A-11Table A-5 A-12These gases not applicable to the M300EU These gases not applicable to the M300EUSignal Name Bit or ChannelDescription NumberAPPENDIX A-5 M300EU iDAS Parameters Revision K.6 OVTMPW Internal box temperature #2/oven warningA-14 A-15 CO2OFSO2SLPE O2OFSTAPPENDIX A-6 Terminal Command Designators, Revision K.6 A-16APPENDIX B - M300EU SPARE PARTS & EXPENDABLES APPENDIX B - M300EU SPARE PARTS & EXPENDABLESEuropean standard EN 05925 Rev AM300EU Addendum to M300E/EM Manual