Emerson manual Product Introduction MSM400 Slurry Monitoring System, Product Description

Page 5

1.0PRODUCT INTRODUCTION

1.1THE MSM400 SLURRY MONITORING SYSTEM

The MSM400 is an advanced Microprocessor based, HART compatible, versatile slurry measurement system, with a wide range of built-in display, control and alarm function options. The Menu driven programming is simple to use, and allows complete configuration of the unit from the external membrane keypad. Sensor and electrical connections are in a separated terminal housing.

This manual is for Software Version 1.1

1.2PRODUCT DESCRIPTION

The Mobrey MSM400 is a microprocessor based electronic control unit. It operates with sensors mounted in a pipe section or suspended in a tank. The MSM400 monitors the suspended solids concentration in the liquid between the two sensor faces. The normal application is to monitor this percentage, typically in the range 0.5% to 15%, to provide signals for a plant control system to operate the slurry transport process. Typically this might be to desludge a sewage settlement tank, or in mineral processing to maintain the percent solids of china clay, or similar, moving on to further refiners.

The technique used to measure suspended solids is ultrasonic attenuation. As suspended solids pass between the gap in the sensor faces they scatter the ultrasound. The amount of signal that the sensor receives is inversly proportional to the % of suspended solids.

To allow accurate measurement over a wide range of % solids the attenuation is measured at 2 different frequencies.

Control signals :

The MSM400 has a 4-20mA, 2 relays and analogue output, typically 4-20mA, The MSM400 can control a desludge operation using a combination of measured % solids, external trigger and internal timers.

The unit is also HART compatible, to feed in to digital control systems using HART protocol.

A typical application would be with the sensors mounted in a discharge line from a refiner or settlement tank. The relay in the MSM400 would be used to stop the de-sludge cycle when the liquor runs clear, switching at typically about 4-5% suspended solids.The ultrasonic technique has an advantage over some techniques in that it is largely unaffected by fouling of the sensor face.

IP258

5

Image 5
Contents Mobrey Contents Safety Precautions ENT Sensor Connection IVE Neutral Earth MainsDisplay Product Description Product Introduction MSM400 Slurry Monitoring SystemUltrasonic Attenuation versus Suspended solids Slurry CharacteristicsMobrey Pipe Section Sensors Suspended Sensor Type MSM433Sensor Type Numbering System Keypad Operation Control UnitMSM400 Displays and Keypad EMC SPECIFICATIONS--MSM400Hart Preliminary Checks Pipe Section InstallationSuspended Sensor Installation Control Unit Sensor CablesTerminal Label Function Sensor Connections Hart Connections and Jumper SettingsRelays Current OutputMains Supply Safety PrecautionsInitial Power UP Toggle RUN Calibration Setup Monitor Main Menu Toggle RUN Calibration SetupToggle RUN Zero Setting Initial Zero Diagnostic ParametersEX-FACTORY System Features Rechecking Zero Calibration Methods Auto CAL Auto CAL Zero Setting ProcedureClear Liquor Press ENT To set 23.1dB 26.2dB Autocal Span Setting ProcedureAuto CAL LAB Values Sample Press ENT to set 33.6dB 44.2dBMaximum % Solids Zero Setting ProcedureSpan CALIBRATION/GRADIENT Methods Calibration Method 1-SLURRY TypeAttenuation VALUE-METHOD Start on Stop on Stop if Do not start if Duty Mode Desludge ModeNo. of operation Set Default value Max value Hrs & mins INPUT↓ Output Start Time #1 hm 730 P254 Relay Operation Outputs Current OutputMiddle Display Alarm←−−−−−−− Lower Display Display option parameter number DescriptionSystem Test Current Output SettingsEngineering Frequency SET Sensors Hart Smart CommunicationsPar No Appendix A1Main Menu SUB Menu Parameter Description Diagnostics Alarm ReportLogging EngineeringParameter Description Min Max Default ValueMSM400 Monit Parameter Description Min Max Default ValueFrom list 3.6/21mA/hold last reading Min Max Default Value Ex-Factory Manufacturer’s Code Hart Considerations Appendix A3 Hart and Psion Operating InstructionsSmart Communication with the Mobrey MSM400 Calibration adjustments at operating conditionsFurther customisation using the Smart HHC Handheld Communicator Mobrey CK Hand Held Communicator Assembly InstructionsFig DII. Loop diagram Fig D1 MOBREY-CK* HHC assembly How to connect the Smart Communicator Hand Held Communicator Operation How to drive a Psion based Smart Communicator Mobrey Find Save Diary Calc Time Notes World AlarmTAG Tank D7.0 Introduction and Function menu HelpD7.2 Program Parameters P D7.1 Monitor/Display Parameters DMode KEY Default RegisterWorking Register Safe RegisterHand Held Communicator Registers Select Data Source 10.1Alarm and Error Messages 10.0ERROR Messages on the HHCPrintout or PC transfer of MSM400 programme data Display of Parameter Data10.2Invalid Data Entry Instrument in Multidrop Mode Password not Open10.3Communication Errors Invalid Action not the Same InstrumentD0 D8 11.0Current Loop Checks and Trimming Current Output ** Set current Trim-maximum Trim-maximum12.0Unknown Instrument Current and USE ↑ & ↓ To Trim the Output13.3Use of multiple Smart Communicators D13.0 Smart Interfaces Compatibility D13.1 IntroductionAbcdef