Delta Tau 5xx-603869-xUxx manual Copyright Information, Operating Conditions, Safety Instructions

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Copyright Information

© 2007 Delta Tau Data Systems, Inc. All rights reserved.

This document is furnished for the customers of Delta Tau Data Systems, Inc. Other uses are unauthorized without written permission of Delta Tau Data Systems, Inc. Information contained in this manual may be updated from time-to-time due to product improvements, etc., and may not conform in every respect to former issues.

To report errors or inconsistencies, call or email:

Delta Tau Data Systems, Inc. Technical Support

Phone: (818) 717-5656

Fax: (818) 998-7807

Email: support@deltatau.com

Website: http://www.deltatau.com

Operating Conditions

All Delta Tau Data Systems, Inc. motion controller products, accessories, and amplifiers contain static sensitive components that can be damaged by incorrect handling. When installing or handling Delta Tau Data Systems, Inc. products, avoid contact with highly insulated materials. Only qualified personnel should be allowed to handle this equipment.

In the case of industrial applications, we expect our products to be protected from hazardous or conductive materials and/or environments that could cause harm to the controller by damaging components or causing electrical shorts. When our products are used in an industrial environment, install them into an industrial electrical cabinet or industrial PC to protect them from excessive or corrosive moisture, abnormal ambient temperatures, and conductive materials. If Delta Tau Data Systems, Inc. products are directly exposed to hazardous or conductive materials and/or environments, we cannot guarantee their operation.

Safety Instructions

Qualified personnel must transport, assemble, install, and maintain this equipment. Properly qualified personnel are persons who are familiar with the transport, assembly, installation, and operation of equipment. The qualified personnel must know and observe the following standards and regulations:

IEC 364 resp. CENELEC HD 384 or DIN VDE 0100 IEC report 664 or DIN VDE 0110

National regulations for safety and accident prevention or VBG 4

Incorrect handling of products can result in injury and damage to persons and machinery. Strictly adhere to the installation instructions. Electrical safety is provided through a low-resistance earth connection. It is vital to ensure that all system components are connected to earth ground.

This product contains components that are sensitive to static electricity and can be damaged by incorrect handling. Avoid contact with high insulating materials (artificial fabrics, plastic film, etc.). Place the product on a conductive surface. Discharge any possible static electricity build-up by touching an unpainted, metal, grounded surface before touching the equipment.

Keep all covers and cabinet doors shut during operation. Be aware that during operation, the product has electrically charged components and hot surfaces. Control and power cables can carry a high voltage, even when the motor is not rotating. Never disconnect or connect the product while the power source is energized to avoid electric arcing.

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Contents 125 Operating Conditions Safety InstructionsCopyright Information Delta Tau Data Systems, Inc. Technical SupportPage Page Revision History Page Table of Contents Brick Motion Controller Hardware Reference Manual Brick Motion Controller Features IntroductionBrick Motion Controller Hardware Reference Manual Part Number Brick Motion Controller OptionsMacro and Special Feedback Options Analog I/O OptionsCommunication Options Receiving and Unpacking Use of EquipmentBrick Motion Controller Hardware Reference Manual Earth Grounding Paths Wiring Earth-GroundNoise Problems X1-X8 Encoder Input 1 to ConnectorsPin Symbol Function X9-10 Analog I/O Ch5 X9 and Ch6 X10, Optional X9/10 Female DB-9 Connector Pin # SymbolX11/12 Female DB-9 Connector Pin # Symbol Function X11-12 Analog I/O Ch7 X11 and Ch8 X12, OptionalPin # Symbol X13 USB 2.0 ConnectorX14 RJ45, Ethernet Connector X15 WatchdogS2 Firmware Reload Enable TB1 Power ConnectorS1 Re-Initialization on Reset Control J4 Limit Inputs 1-4 Axis DescriptionLimit and Flag Circuit Wiring J5 Limit Inputs 5-8 AxisSample J4/J5, Flags Wiring Diagrams GNDAMP1-AMP8 Amplifier connections 1 to Amplifier Fault / Amplifier Enable diagrams J6 General Purpose I/O Female DB-37 Connector Pin # Symbol J6 General Purpose I/OSuggested M-var. # Address Sourcing SinkingSymbol Function J7 Extra General Purpose I/O OptionalSuggested M-var. # Address J8 General Purpose I/O Female DB-37 Connector Pin # Symbol J8 Extra General Purpose I/O OptionalSuggested M-var. # Address Sample J6/J7, I/O Wiring Diagrams GBLHardware Setup Setting up Quadrature EncodersSignal Format Function Pin #Encoder Loss Setup Channel# Address DescriptionBipolar Setting up the Analog Inputs optionalFiltered DAC Outputs Configuration optional Parameters to Set up Global Hardware Signals Parameters to Set Up Per-Channel Hardware Signals I7m00 Servo IC m MaxPhase/PWM Frequency Control Setting up for Pulse and Direction OutputSoftware Setup Multi-Channel Servo IC I-VariablesI7m04 PFM Pulse Width Control I7mn6 Servo IC m Channel n Output Mode SelectSingle-Channel I-Variables I7mn0 Servo IC m Channel n Encoder Decode ControlExample Ixx34 Motor xx Integration ModeIxx30 Motor xx Proportional Gain Ixx31 Motor x Derivative GainBrick Motion Controller Hardware Reference Manual Diagnosing Cause of Watchdog Timer Trip Watchdog TimerActions on Watchdog Timer Trip Troubleshooting X9-12 DB-9 Connectors for Analog I/O DB- Connector Spacing SpecificationsX1-8 DB-15 Connectors for encoder feedback Screw Lock Size for all DB-connectorsType of Cable for Encoder Wiring Appendix a Inputs SchematicsJ6 and J7 General Purpose I/O Opto Gnd Plane OutputsJ4 Limit Inputs for Axis Limits 1,2,3,4J5 Limit Inputs for Axis Limits 5,6,7,8Dimensional Layout and Connector location