Delta Tau 5xx-603869-xUxx manual Receiving and Unpacking, Use of Equipment

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Brick Motion Controller Hardware Reference Manual

RECEIVING AND UNPACKING

Delta Tau products are thoroughly tested at the factory and carefully packaged for shipment. When the Brick Motion Controller is received, there are several steps that should be performed immediately:

1.Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered the drive.

2.Remove the control from the shipping container and remove all packing materials. Check all shipping material for connector kits, documentation, diskettes, CD ROM, or other small pieces of equipment. Be aware that some connector kits and other equipment pieces may be quite small and can be accidentally discarded if care is not used when unpacking the equipment. The container and packing materials may be retained for future shipment.

3.Verify that the part number of the unit received is the same as the part number listed on the purchase order.

4.Inspect the unit for external physical damage that may have been sustained during shipment and report any damage immediately to the commercial carrier that delivered the drive.

5.Electronic components in this product are design-hardened to reduce static sensitivity. However, use proper procedures when handling the equipment.

6.If the Brick Motion Controller is to be stored for several weeks before use, be sure that it is stored in a location that conforms to published storage humidity and temperature specifications stated in this manual.

Use of Equipment

The Brick Motion Controller is a Turbo PMAC2 controller. So parallel with this manual the user needs to use the Turbo Software Reference Manual and the Turbo User Manual. Always download the latest manual revision from the Delta Tau website: www.deltatau.com

Note:

If Ethernet communications are used, Delta Tau Systems strongly recommends the use of RJ45 CAT5e or better shielded cable.

Newer network cards have the Auto-MDIX feature that eliminates the need for crossover cabling by performing an internal crossover when a straight cable is detected during the auto-negotiation process.

For older network cards, one end of the link must perform media dependent interface (MDI) crossover (MDIX), so that the transmitter on one end of the data link is connected to the receiver on the other end of the data link (a crossover/patch cable is typically used). If an RJ45 hub is used, then a regular straight cable should be implemented.

Maximum length for Ethernet cable should not exceed 100m (330ft).

Specifications

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Contents 125 Copyright Information Safety InstructionsOperating Conditions Delta Tau Data Systems, Inc. Technical SupportPage Page Revision History Page Table of Contents Brick Motion Controller Hardware Reference Manual Introduction Brick Motion Controller FeaturesBrick Motion Controller Hardware Reference Manual Brick Motion Controller Options Part NumberCommunication Options Analog I/O OptionsMacro and Special Feedback Options Use of Equipment Receiving and UnpackingBrick Motion Controller Hardware Reference Manual Noise Problems Wiring Earth-GroundEarth Grounding Paths Pin Symbol Function ConnectorsX1-X8 Encoder Input 1 to X11/12 Female DB-9 Connector Pin # Symbol Function X9/10 Female DB-9 Connector Pin # SymbolX9-10 Analog I/O Ch5 X9 and Ch6 X10, Optional X11-12 Analog I/O Ch7 X11 and Ch8 X12, OptionalX14 RJ45, Ethernet Connector X13 USB 2.0 ConnectorPin # Symbol X15 WatchdogS1 Re-Initialization on Reset Control TB1 Power ConnectorS2 Firmware Reload Enable Description J4 Limit Inputs 1-4 AxisJ5 Limit Inputs 5-8 Axis Limit and Flag Circuit WiringGND Sample J4/J5, Flags Wiring DiagramsAMP1-AMP8 Amplifier connections 1 to Amplifier Fault / Amplifier Enable diagrams J6 General Purpose I/O J6 General Purpose I/O Female DB-37 Connector Pin # SymbolSourcing Sinking Suggested M-var. # AddressJ7 Extra General Purpose I/O Optional Symbol FunctionSuggested M-var. # Address J8 Extra General Purpose I/O Optional J8 General Purpose I/O Female DB-37 Connector Pin # SymbolSuggested M-var. # Address GBL Sample J6/J7, I/O Wiring DiagramsSignal Format Setting up Quadrature EncodersHardware Setup Function Pin #Channel# Address Description Encoder Loss SetupFiltered DAC Outputs Configuration optional Setting up the Analog Inputs optionalBipolar Parameters to Set up Global Hardware Signals Parameters to Set Up Per-Channel Hardware Signals Software Setup Setting up for Pulse and Direction OutputI7m00 Servo IC m MaxPhase/PWM Frequency Control Multi-Channel Servo IC I-VariablesSingle-Channel I-Variables I7mn6 Servo IC m Channel n Output Mode SelectI7m04 PFM Pulse Width Control I7mn0 Servo IC m Channel n Encoder Decode ControlIxx30 Motor xx Proportional Gain Ixx34 Motor xx Integration ModeExample Ixx31 Motor x Derivative GainBrick Motion Controller Hardware Reference Manual Actions on Watchdog Timer Trip Watchdog TimerDiagnosing Cause of Watchdog Timer Trip Troubleshooting X1-8 DB-15 Connectors for encoder feedback DB- Connector Spacing SpecificationsX9-12 DB-9 Connectors for Analog I/O Screw Lock Size for all DB-connectorsType of Cable for Encoder Wiring Appendix a J6 and J7 General Purpose I/O SchematicsInputs Outputs Opto Gnd PlaneLimits 1,2,3,4 J4 Limit Inputs for AxisLimits 5,6,7,8 J5 Limit Inputs for AxisDimensional Layout and Connector location
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