Avery ALS 230 manual Security measures during normal operation

Page 10

Operators Manual

ALS 230

1.2.5Security measures during normal operation

The machine may only be operated by trained and authorised persons who are familiar with the operating instructions and are able to work in accordance with it!

•Before starting the machine, check and make sure that

•only authorised personnel is staying in the operating area of the machine

•Nobody can get hurt when the machine is started!

•Before every production start-up, the machine must be checked for visible damage and it must be made sure that it is only

operated in faultless working condition! Any defects found must be immediately reported to the supervisor!

Before every production start-up, all materials/objects that are not necessary for production must be removed from the operating area of the machine!

Before every production start-up, it must be checked and made sure that all safety devices function in a correct manner!

1.2.6Security measures during maintenance and repairs

Inspection and maintenance periods laid down in the operating instructions must be observed!

Observe maintenance and repair instructions in these operating instructions, which refer to individual components!

Before performing maintenance and repair work, the access to the operating area of the machine must be prohibited for unauthorised personnel! Post or put up a sign, which indicates the maintenance, or repair work!

Before performing maintenance and repair work, turn off the main switch for the electric power supply and secure it with a padlock!. The key to this padlock must be in the hands of the person who performs the maintenance or repair work!

When exchanging heavy machine parts, use only suitable and faultless load suspension devices and stopping devices!

Release 11/05

Page 8

Important Notes

Image 10

Contents Page Page ALS Menu structure Errors and warnings Manufacturer Important NotesOverview CopyrightSafety General Safety NotesOperator’s duty of care Concrete security regulations and symbols used Security measures during maintenance and repairs Security measures during normal operationWork on pneumatic equipment Work on the electrical equipmentObserve environmental regulations Page Description MechanicsDispensing mechanics Operator panel Operator panelALS Plug board ElectronicALS Preparing the machine InstallationGeneral setting Unpacking of the unitInsert material Prepare dispensingDefine label data Manual adjustment of the Cont parameter Setting Lpit manuallyCapacitive label sensor Label guide Capacitive sensorStop position Adjust dispense functionFixed dispensing speed Label position on the product Automatic dispensing speed ApsfProduct data bank Safety recommendation OperationInserting label material Left hand version3Initialise new label material Dispenser Menu selection Function Display message Mains switch4Control of dispense unit Missing label function and web breaksMaterial initialisation Init Dispenser active onDispenser stopped OFF Label positionPOSStop position Stod Label positionBlow on time Blow Start delaySTADDispense speed Velo Product menu PD0nMaintenance Standard menu Configuration menuMenu structure Extended standard menuApplicator ConfigurationStandard menu Direct Extended menuInitialisation Init Standard menuDisplay Function Values Labelling time Blow Start delay StadLabel position POS Dispensing speed VeloExtended standard menu Display Function Data valueLabel contrast Label pitch LpitSensor status Sens Product length Prdl Slew speed Slew Electronic gear ratio adjustment EgraEgra value check Stst Dwell time APT1Blow on time APT2 Restart delay APT3Time constant compensation APT4 Save parameter in data bank Save End of air stream signal AstpPrinter dwell time PDT Load data bank LoadProduct menu Release 11/05 Menu structure Calling the configuration menu ConfigurationPossible adjustments Possible testsHandling the menu Display Function of the parameter Possible data entryMenu functions Automatic product speed followerAPSF Type of applicator ApplOutput check OCH Input and sensor check ICHAdditional functions in the standard menu Parity bit Pari Adjustment resettingFACTInterface baud rate Baud Number of stop bits SbitDistance sensor to dispensing edge Dist Number of data bits DbitRecycle simulates max labels/min Recy Label counter LabcRelease 11/05 Configuration Serial interface Data of the serial interfaceCommand Description Range Interface commandsExample Ledg Bit definition in warning flag Bit definition in error flagError number Error message in display Error description Message in displayConnections and signals Output signalsSignals for direct dispense Applicator modesControl signals for the ASA applicator Timing ASA applicatorSignals for the EP applicator APT2Applicator connector Applicator connectorInput signals Connecting NPN left or PNP right inputsExample for connecting an NPN sensor Datalogic Product sensorOD Control sensor NPN connection of optional ODC sensorApsf sensor Connection of a NPN type Apsf sensorControl signals Optional connector for process controInternal I/O connector EMI RuleElectronic diagrams Wiring diagramLayout dispenser electronic board Jumper position has to be 800 steps Page STO! Power-fail message Errors and warningsDispenser error messages Message Meaning How to solveInto Dispenser warnings EepromALS Technical Information Technical SpecificationDescription Details Application specification APSF- Sensor Specification Optional functionPerformance Labels per minute in relation to different label pitches375 125 875 625 ALS Page Adjustment Function Factory ApplicationFunction Factory PD01 PD02 PD03 PD04 Function PD05 PD06 PD07 PD08 PD09Index Siehe Machine type