Avery ALS 230 manual Work on the electrical equipment, Work on pneumatic equipment

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Operators Manual

ALS 230

1.2.7Work on the electrical equipment

Repair work on the electrical equipment of the machine may only be performed by a trained electrician!

Electrical equipment must be checked on a regular basis! Loose connections must be fixed again!

Exchange damaged lines/cables immediately!

Always keep the switch cabinet closed! Access is only allowed to authorised personnel with keys/tools!

Never wash down switch cabinets and other housings of electrical equipment with a water hose for cleaning!

1.2.8Work on pneumatic equipment

Maintenance and repair work on pneumatic equipment may only be performed by specially trained personnel!

Before starting maintenance and repair work, depressurise the pneumatic equipment of the machine!

By way of precautionary maintenance, exchange hose pipes on a regular basis, even if there is no damage to be detected! (Observe the manufacturers’ instructions!)

Before setting into operation after maintenance or repair works

•check if loosened screwed connections are tight

•make sure that removed coverings are re-installed

After termination of maintenance and repair work and before re- starting the production, make sure that

•all materials, tools, and other equipment required for maintenance and repair work are removed from the operating area of the plant

•all safety devices of the plant function in a faultless manner!

1.2.9Observe environmental regulations

During any and all work on and with the machine, the statutory duties concerning prevention of waste and the proper waste disposal/recycling regulations must be observed.

Especially in the case of installation, repair and maintenance work, substances which are hazardous for the water, such as detergents containing dissolvents, may not pollute the soil or get into the sewage system!

These substances must be stored, transported, collected, and disposed of in appropriate containers!

Release 11/05

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Important Notes

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Contents Page Page ALS Menu structure Errors and warnings Copyright Important NotesOverview ManufacturerGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsObserve environmental regulations Work on the electrical equipmentWork on pneumatic equipment Page Mechanics DescriptionDispensing mechanics Operator panel Operator panelALS Electronic Plug boardALS Unpacking of the unit InstallationGeneral setting Preparing the machineDefine label data Prepare dispensingInsert material Capacitive label sensor Setting Lpit manuallyManual adjustment of the Cont parameter Capacitive sensor Label guideFixed dispensing speed Adjust dispense functionStop position Product data bank Automatic dispensing speed ApsfLabel position on the product Operation Safety recommendationLeft hand version Inserting label material3Initialise new label material Missing label function and web breaks Function Display message Mains switch4Control of dispense unit Dispenser Menu selectionLabel positionPOS Dispenser active onDispenser stopped OFF Material initialisation InitLabel position Stop position StodProduct menu PD0n Start delaySTADDispense speed Velo Blow on time BlowMaintenance Extended standard menu Configuration menuMenu structure Standard menuExtended menu ConfigurationStandard menu Direct ApplicatorDisplay Function Values Standard menuInitialisation Init Dispensing speed Velo Start delay StadLabel position POS Labelling time BlowDisplay Function Data value Extended standard menuSensor status Sens Label pitch LpitLabel contrast Product length Prdl Dwell time APT1 Electronic gear ratio adjustment EgraEgra value check Stst Slew speed SlewTime constant compensation APT4 Restart delay APT3Blow on time APT2 Load data bank Load End of air stream signal AstpPrinter dwell time PDT Save parameter in data bank SaveProduct menu Release 11/05 Menu structure Possible tests ConfigurationPossible adjustments Calling the configuration menuDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFAdditional functions in the standard menu Input and sensor check ICHOutput check OCH Number of stop bits Sbit Adjustment resettingFACTInterface baud rate Baud Parity bit PariLabel counter Labc Number of data bits DbitRecycle simulates max labels/min Recy Distance sensor to dispensing edge DistRelease 11/05 Configuration Data of the serial interface Serial interfaceExample Interface commandsCommand Description Range Ledg Message in display Bit definition in error flagError number Error message in display Error description Bit definition in warning flagOutput signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIWiring diagram Electronic diagramsLayout dispenser electronic board Jumper position has to be 800 steps Page Message Meaning How to solve Errors and warningsDispenser error messages STO! Power-fail messageInto Eeprom Dispenser warningsALS Description Details Technical SpecificationTechnical Information APSF- Sensor Specification Optional function Application specificationLabels per minute in relation to different label pitches Performance375 125 875 625 ALS Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Siehe Machine type Index