Avery ALS 230 Capacitive label sensor, Setting Lpit manually

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Operators Manual

ALS 230

Setting LPIT manually

To initialise labels with cut outs such as the one shown below - the "LPIT" parameter should be used to enter the label pitch of the label web.

Label sensor

LPIT

real leading edge of label

Sensor signals

Figure 4 Definition of LPIT

All other label edges seen by the label sensor will be ignored until the distance adjusted in the "LPIT" parameter has been fed through the label sensor.

Manual adjustment of the CONT parameter

yRemove a label from the backing paper and slide it inside the sensor.

yReduce the value with the PRIOR key until the LED switched on.

yPress the key NEXT until the LED switched off. If there are marks an the backing paper do the measurement on this position.

yNote the value GAP xxx

ySlide the backing paper including label inside the sensor. Use the lightest position on the label for the adjustment.

yIncrease with the NEXT key the value until LED lights again. Note the second value GAP yyy

yCalculate the contrast value by the formula (xxx + yyy) / 2 and set it.

yManual adjustment is completed.

With a difference of less than 20 an operation with this kind of sensor is not possible (sometimes two or more labels are dispensed).

3.1.1Capacitive label sensor

For transparent labels the standard photo label sensor doesn’t work. In this case, use a mechanic or a capacitive label sensor.

Note: For correct automatic initialisation, the CONT parameter has to be set to a manual value, if you using not the standard photo sensor.

Release 11/05

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Preparing the machine

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Contents Page Page ALS Menu structure Errors and warnings Overview Important NotesManufacturer CopyrightGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsWork on the electrical equipment Work on pneumatic equipmentObserve environmental regulations Page Mechanics DescriptionDispensing mechanics Operator panel Operator panelALS Electronic Plug boardALS General setting InstallationPreparing the machine Unpacking of the unitPrepare dispensing Insert materialDefine label data Setting Lpit manually Manual adjustment of the Cont parameterCapacitive label sensor Capacitive sensor Label guideAdjust dispense function Stop positionFixed dispensing speed Automatic dispensing speed Apsf Label position on the productProduct data bank Operation Safety recommendationLeft hand version Inserting label material3Initialise new label material 4Control of dispense unit Function Display message Mains switchDispenser Menu selection Missing label function and web breaksDispenser stopped OFF Dispenser active onMaterial initialisation Init Label positionPOSLabel position Stop position StodDispense speed Velo Start delaySTADBlow on time Blow Product menu PD0nMaintenance Menu structure Configuration menuStandard menu Extended standard menuStandard menu  Direct ConfigurationApplicator Extended menuStandard menu Initialisation InitDisplay Function Values Label position POS Start delay StadLabelling time Blow Dispensing speed VeloDisplay Function Data value Extended standard menuLabel pitch Lpit Label contrastSensor status Sens Product length Prdl Egra value check Stst Electronic gear ratio adjustment EgraSlew speed Slew Dwell time APT1Restart delay APT3 Blow on time APT2Time constant compensation APT4 Printer dwell time PDT End of air stream signal AstpSave parameter in data bank Save Load data bank LoadProduct menu Release 11/05 Menu structure Possible adjustments ConfigurationCalling the configuration menu Possible testsDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFInput and sensor check ICH Output check OCHAdditional functions in the standard menu Interface baud rate Baud Adjustment resettingFACTParity bit Pari Number of stop bits SbitRecycle simulates max labels/min Recy Number of data bits DbitDistance sensor to dispensing edge Dist Label counter LabcRelease 11/05 Configuration Data of the serial interface Serial interfaceInterface commands Command Description RangeExample Ledg Error number Error message in display Error description Bit definition in error flagBit definition in warning flag Message in displayOutput signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIWiring diagram Electronic diagramsLayout dispenser electronic board Jumper position has to be 800 steps Page Dispenser error messages Errors and warningsSTO! Power-fail message Message Meaning How to solveInto Eeprom Dispenser warningsALS Technical Specification Technical InformationDescription Details APSF- Sensor Specification Optional function Application specificationLabels per minute in relation to different label pitches Performance375 125 875 625 ALS Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Siehe Machine type Index