Avery ALS 230 manual Dispenser active on, Dispenser stopped OFF, Material initialisation Init

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Operators Manual

ALS 230

yError display:

If the display shows e.g. E__XX, the dispenser has recognised an error. A warning is shown by W_XX. As soon as the error has been corrected, you may erase the message by pressing the key ENTER and you will get back to the status the machine was in before the error was indicated.

Note: Data entered in the standard menu are not stored, if the machine is switched off. If you need to store data you have to use the extended menu. Please check if it is of help for you using the product menu in your application.

Display

Menu function

Function data value

ON

Labeller ready

 

 

 

 

OFF

Label function suspend

 

 

 

 

POS

label position on product

Up to 999.9 mm

 

 

 

STOD

Label stop position at the

Depends on setting of DIST, Label

 

dispensing edge

length and RAMP

 

 

 

VELO

Dispensing speed

0.2 ... 30.0 m/min

 

 

 

STAD

delay time before labelling starts

0,1 ... 999,9 ms

 

 

 

BLOW

apply time

0,1 ... 999,9 ms

 

 

 

INIT

Initialisation of label material

Appears after E__0, E__1 and Power

 

(CONT and LPIT are measured

on + FEED key depressed, or if the

 

according to label size)

values of CONT and LPIT are

 

 

changed

 

 

 

Dispenser active ___________________________________________________ ON

The dispenser is able to dispense labels.

Dispenser stopped_________________________________________________ OFF

The dispenser function is stopped. Single labels could be dispensed with the FEED key.

Material initialisation _______________________________________________ INIT

A new initialisation of material is necessary. Pressing the FEED key will start the initialisation.

Label position_____________________________________________________POS

The position of the label can be changed by the parameter POS while the machine is in operation. The display is presented in 1/10 mm and means the distance between product sensor and labelling position of the product. The display value 0500 would mean 50.0 mm. By

Release 11/05

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Operation

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Contents Page Page ALS Menu structure Errors and warnings Overview Important NotesManufacturer CopyrightGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsObserve environmental regulations Work on the electrical equipmentWork on pneumatic equipment Page Mechanics DescriptionDispensing mechanics Operator panel Operator panelALS Electronic Plug boardALS General setting InstallationPreparing the machine Unpacking of the unitDefine label data Prepare dispensingInsert material Capacitive label sensor Setting Lpit manuallyManual adjustment of the Cont parameter Capacitive sensor Label guideFixed dispensing speed Adjust dispense functionStop position Product data bank Automatic dispensing speed ApsfLabel position on the product Operation Safety recommendationLeft hand version Inserting label material3Initialise new label material 4Control of dispense unit Function Display message Mains switchDispenser Menu selection Missing label function and web breaksDispenser stopped OFF Dispenser active onMaterial initialisation Init Label positionPOSLabel position Stop position StodDispense speed Velo Start delaySTADBlow on time Blow Product menu PD0nMaintenance Menu structure Configuration menuStandard menu Extended standard menuStandard menu  Direct ConfigurationApplicator Extended menuDisplay Function Values Standard menuInitialisation Init Label position POS Start delay StadLabelling time Blow Dispensing speed VeloDisplay Function Data value Extended standard menuSensor status Sens Label pitch LpitLabel contrast Product length Prdl Egra value check Stst Electronic gear ratio adjustment EgraSlew speed Slew Dwell time APT1Time constant compensation APT4 Restart delay APT3Blow on time APT2 Printer dwell time PDT End of air stream signal AstpSave parameter in data bank Save Load data bank LoadProduct menu Release 11/05 Menu structure Possible adjustments ConfigurationCalling the configuration menu Possible testsDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFAdditional functions in the standard menu Input and sensor check ICHOutput check OCH Interface baud rate Baud Adjustment resettingFACTParity bit Pari Number of stop bits SbitRecycle simulates max labels/min Recy Number of data bits DbitDistance sensor to dispensing edge Dist Label counter LabcRelease 11/05 Configuration Data of the serial interface Serial interfaceExample Interface commandsCommand Description Range Ledg Error number Error message in display Error description Bit definition in error flagBit definition in warning flag Message in displayOutput signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIWiring diagram Electronic diagramsLayout dispenser electronic board Jumper position has to be 800 steps Page Dispenser error messages Errors and warningsSTO! Power-fail message Message Meaning How to solveInto Eeprom Dispenser warningsALS Description Details Technical SpecificationTechnical Information APSF- Sensor Specification Optional function Application specificationLabels per minute in relation to different label pitches Performance375 125 875 625 ALS Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Siehe Machine type Index