Avery ALS 230 manual Operator’s duty of care

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Operators Manual

ALS 230

1.2.3Operator’s duty of care

The machine was designed and constructed taking into account a hazard analysis and after careful selection of the harmonised standards to be observed, as well as other technical specifications. Thus, it corresponds to the state of the art and allows the highest possible degree of safety during operation.

The safety of the machine, however, can only be put into operating practice if all measures required for the safety are taken. It falls within the operator‘s duty of care to plan these measures and to verify their implementation.

Above all, the operator must make sure that

•the machine is only used in accordance with its purpose (cf. the section “Use in accordance with the purpose” in the chapter “Specification”)

•the machine is only operated in faultless serviceable condition and that especially the safety devices are regularly checked with respect to their serviceability

•the required personal protective clothing and equipment for operating, maintenance and repair personnel are available and are being used

•a legible and complete copy of the operating instructions is always available at the place of operation of the machine

•only personnel which is qualified and authorised for it will operate, service, and repair the machine

•this personnel is instructed in all relevant issues of occupational safety and environmental protection on a regular basis and is familiar with the operating instructions and especially the safety instructions contained therein

•all safety and warning instructions on the machine itself are not removed and are legible

Release 11/05

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Important Notes

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Contents Page Page ALS Menu structure Errors and warnings Important Notes OverviewManufacturer CopyrightSafety General Safety NotesOperator’s duty of care Concrete security regulations and symbols used Security measures during maintenance and repairs Security measures during normal operationObserve environmental regulations Work on the electrical equipmentWork on pneumatic equipment Page Description MechanicsDispensing mechanics Operator panel Operator panelALS Plug board ElectronicALS Installation General settingPreparing the machine Unpacking of the unitDefine label data Prepare dispensingInsert material Capacitive label sensor Setting Lpit manuallyManual adjustment of the Cont parameter Label guide Capacitive sensorFixed dispensing speed Adjust dispense functionStop position Product data bank Automatic dispensing speed ApsfLabel position on the product Safety recommendation OperationInserting label material Left hand version3Initialise new label material Function Display message Mains switch 4Control of dispense unitDispenser Menu selection Missing label function and web breaksDispenser active on Dispenser stopped OFFMaterial initialisation Init Label positionPOSStop position Stod Label positionStart delaySTAD Dispense speed VeloBlow on time Blow Product menu PD0nMaintenance Configuration menu Menu structureStandard menu Extended standard menuConfiguration Standard menu DirectApplicator Extended menuDisplay Function Values Standard menuInitialisation Init Start delay Stad Label position POSLabelling time Blow Dispensing speed VeloExtended standard menu Display Function Data valueSensor status Sens Label pitch LpitLabel contrast Product length Prdl Electronic gear ratio adjustment Egra Egra value check StstSlew speed Slew Dwell time APT1Time constant compensation APT4 Restart delay APT3Blow on time APT2 End of air stream signal Astp Printer dwell time PDTSave parameter in data bank Save Load data bank LoadProduct menu Release 11/05 Menu structure Configuration Possible adjustmentsCalling the configuration menu Possible testsHandling the menu Display Function of the parameter Possible data entryMenu functions Automatic product speed followerAPSF Type of applicator ApplAdditional functions in the standard menu Input and sensor check ICHOutput check OCH Adjustment resettingFACT Interface baud rate BaudParity bit Pari Number of stop bits SbitNumber of data bits Dbit Recycle simulates max labels/min RecyDistance sensor to dispensing edge Dist Label counter LabcRelease 11/05 Configuration Serial interface Data of the serial interfaceExample Interface commandsCommand Description Range Ledg Bit definition in error flag Error number Error message in display Error descriptionBit definition in warning flag Message in displayConnections and signals Output signalsSignals for direct dispense Applicator modesControl signals for the ASA applicator Timing ASA applicatorSignals for the EP applicator APT2Applicator connector Applicator connectorInput signals Connecting NPN left or PNP right inputsExample for connecting an NPN sensor Datalogic Product sensorOD Control sensor NPN connection of optional ODC sensorApsf sensor Connection of a NPN type Apsf sensorControl signals Optional connector for process controInternal I/O connector EMI RuleElectronic diagrams Wiring diagramLayout dispenser electronic board Jumper position has to be 800 steps Page Errors and warnings Dispenser error messagesSTO! Power-fail message Message Meaning How to solveInto Dispenser warnings EepromALS Description Details Technical SpecificationTechnical Information Application specification APSF- Sensor Specification Optional functionPerformance Labels per minute in relation to different label pitches375 125 875 625 ALS Page Adjustment Function Factory ApplicationFunction Factory PD01 PD02 PD03 PD04 Function PD05 PD06 PD07 PD08 PD09Index Siehe Machine type