Avery ALS 230 manual Dispenser warnings, Eeprom

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Operators Manual

ALS 230

9.2 Dispenser warnings

In case of a warning message the relevant output is switched. The signal can be used for interconnection with an external machine control. Warning W__5 activates only the special OD warn output.

Message	Meaning	How to solve
W__0	New start signal from	Slow down conveyor speed or
	product sensor while	product sequence.
	ALX720 is dispensing a	Adjust higher labelling speed
	label	Increase the parameter value
	Multiple signals from the	of PRDL product length
	same product
	Several missing labels on
	the web, which can not be
	compensated

W__2	Error while writing in the	EEPROM defect, Start
	EEPROM	machine again, if problem
		remains the same, exchange
		EEPROM as soon as possible
W__3	RS232 transfer error	Check interface parameter in
		the configuration menu and in
		the host

W__4	Conveyor speed exceeded	Slow down conveyor. If
	the max. speed of the	average conveyor speed is OK
	dispenser	then check for oscillation in the
		conveyor speed or vibration of
		the pulse generator

W__5	Material end by the OD	Insert a new material roll
	control recognised
W__6	Too many products between	Move the sensor closer to the
	sensor and dispensing edge	dispensing edge

Release 11/05

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Errors and warnings

Image 75

Contents Page Page ALS Menu structure Errors and warnings Copyright Important NotesOverview ManufacturerGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsWork on the electrical equipment Work on pneumatic equipmentObserve environmental regulations Page Mechanics DescriptionDispensing mechanics Operator panel Operator panelALS Electronic Plug boardALS Unpacking of the unit InstallationGeneral setting Preparing the machinePrepare dispensing Insert materialDefine label data Setting Lpit manually Manual adjustment of the Cont parameterCapacitive label sensor Capacitive sensor Label guideAdjust dispense function Stop positionFixed dispensing speed Automatic dispensing speed Apsf Label position on the productProduct data bank Operation Safety recommendationLeft hand version Inserting label material3Initialise new label material Missing label function and web breaks Function Display message Mains switch4Control of dispense unit Dispenser Menu selectionLabel positionPOS Dispenser active onDispenser stopped OFF Material initialisation InitLabel position Stop position StodProduct menu PD0n Start delaySTADDispense speed Velo Blow on time BlowMaintenance Extended standard menu Configuration menuMenu structure Standard menuExtended menu ConfigurationStandard menu Direct ApplicatorStandard menu Initialisation InitDisplay Function Values Dispensing speed Velo Start delay StadLabel position POS Labelling time BlowDisplay Function Data value Extended standard menuLabel pitch Lpit Label contrastSensor status Sens Product length Prdl Dwell time APT1 Electronic gear ratio adjustment EgraEgra value check Stst Slew speed SlewRestart delay APT3 Blow on time APT2Time constant compensation APT4 Load data bank Load End of air stream signal AstpPrinter dwell time PDT Save parameter in data bank SaveProduct menu Release 11/05 Menu structure Possible tests ConfigurationPossible adjustments Calling the configuration menuDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFInput and sensor check ICH Output check OCHAdditional functions in the standard menu Number of stop bits Sbit Adjustment resettingFACTInterface baud rate Baud Parity bit PariLabel counter Labc Number of data bits DbitRecycle simulates max labels/min Recy Distance sensor to dispensing edge DistRelease 11/05 Configuration Data of the serial interface Serial interfaceInterface commands Command Description RangeExample Ledg Message in display Bit definition in error flagError number Error message in display Error description Bit definition in warning flagOutput signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIWiring diagram Electronic diagramsLayout dispenser electronic board Jumper position has to be 800 steps Page Message Meaning How to solve Errors and warningsDispenser error messages STO! Power-fail messageInto Eeprom Dispenser warningsALS Technical Specification Technical InformationDescription Details APSF- Sensor Specification Optional function Application specificationLabels per minute in relation to different label pitches Performance375 125 875 625 ALS Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Siehe Machine type Index