Avery ALS 230 manual Menu functions

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Operators Manual

ALS 230

6.2 Menu functions

The menu functions are explained in detail here.

Permanent test___________________________________________________ DTST

The permanent test makes a test run without using labels. In the display the numbers of dispense cycles is shown (see description LABC). Immediately after starting the function, the machine runs in a self-test. The test run works with all adjusted parameters. The test can be stopped by pressing the key ENTER.

Polarity of the product sensor ______________________________________ P_S_

The machine requires a start signal for each product to be labelled. After the start delay (STAD) the labelling starts. The signal is usually created by a light sensor at the conveyor. A PLC can also supply this signal. The light sensor supplies a signal when the light beam is interrupted by the product. By means of the function P_S_ it will be selected whether the leading edge or the trailing edge of the product should trigger the signal.

Usually the trailing edge of a product is used. Reasons for detecting the leading edge can be:

-shape of product (your should avoid detecting a radius or a declined edge)

In case of using other than the standard product sensor’s, the meaning of the display can be reversed. The adjustment you need you may change with the keys NEXT or PRIOR. Factory adjustment: LEDG

Machine type ___________________________________________________ MACH

The software is identical for several different machines. Choice the correct type.

Dispensing direction ______________________________________________ MDIR

The machine is available in a right and left-hand version. In the right hand version the product transport is from left to right when you look to the front of the machine. The adjustment is done in the factory and should not be changed.

Factory adjustment: RIGHT

Handling of missing label _________________________________________ MLAB

There are several condition the dispenser is not able to dispense a product:

ythe distance between products is too close

yan additional printer is not fast enough

ythe loop in the ALX720 is empty (end of job, printer error)

Release 11/05

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Configuration

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Contents Page Page ALS Menu structure Errors and warnings Copyright Important NotesOverview ManufacturerGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsObserve environmental regulations Work on the electrical equipmentWork on pneumatic equipment Page Mechanics DescriptionDispensing mechanics Operator panel Operator panelALS Electronic Plug boardALS Unpacking of the unit InstallationGeneral setting Preparing the machineDefine label data Prepare dispensingInsert material Capacitive label sensor Setting Lpit manuallyManual adjustment of the Cont parameter Capacitive sensor Label guideFixed dispensing speed Adjust dispense functionStop position Product data bank Automatic dispensing speed ApsfLabel position on the product Operation Safety recommendationLeft hand version Inserting label material3Initialise new label material Missing label function and web breaks Function Display message Mains switch4Control of dispense unit Dispenser Menu selectionLabel positionPOS Dispenser active onDispenser stopped OFF Material initialisation InitLabel position Stop position StodProduct menu PD0n Start delaySTADDispense speed Velo Blow on time BlowMaintenance Extended standard menu Configuration menuMenu structure Standard menuExtended menu ConfigurationStandard menu  Direct ApplicatorDisplay Function Values Standard menuInitialisation Init Dispensing speed Velo Start delay StadLabel position POS Labelling time BlowDisplay Function Data value Extended standard menuSensor status Sens Label pitch LpitLabel contrast Product length Prdl Dwell time APT1 Electronic gear ratio adjustment EgraEgra value check Stst Slew speed SlewTime constant compensation APT4 Restart delay APT3Blow on time APT2 Load data bank Load End of air stream signal AstpPrinter dwell time PDT Save parameter in data bank SaveProduct menu Release 11/05 Menu structure Possible tests ConfigurationPossible adjustments Calling the configuration menuDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFAdditional functions in the standard menu Input and sensor check ICHOutput check OCH Number of stop bits Sbit Adjustment resettingFACTInterface baud rate Baud Parity bit PariLabel counter Labc Number of data bits DbitRecycle simulates max labels/min Recy Distance sensor to dispensing edge DistRelease 11/05 Configuration Data of the serial interface Serial interfaceExample Interface commandsCommand Description Range Ledg Message in display Bit definition in error flagError number Error message in display Error description Bit definition in warning flagOutput signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIWiring diagram Electronic diagramsLayout dispenser electronic board Jumper position has to be 800 steps Page Message Meaning How to solve Errors and warningsDispenser error messages STO! Power-fail messageInto Eeprom Dispenser warningsALS Description Details Technical SpecificationTechnical Information APSF- Sensor Specification Optional function Application specificationLabels per minute in relation to different label pitches Performance375 125 875 625 ALS Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Siehe Machine type Index