Avery ALS 230 manual Applicator modes, Signals for direct dispense

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Operators Manual

ALS 230

8.2 Applicator modes

The machine is able to dispense the label direct on the passing product. There is also the possibility to drive without any external control a wide range of applicators.

8.2.1Signals for direct dispense

For direct dispensing the airstream signal can be used to control a pneumatic driven dispensing edge. The start of the airstream signal (= motor run signal) could be behind the start of the dispense motor, adjusted with the function APT3. The signal is switched inactive, when the label dispense has been completed. Also the stop could be adjusted with the function ASTP to switch inactive before or behind the dispense motor stop.

Ready

Product start

Label start Suppression

1

4

3

Product start Suppression

Dispense

Motor run signal

PRDL		POS
		POS
POS		POS
		2
	APT3	ASTP	ASTP
	APT3

1Productstart disabled. PRDL activ

2Missing Label: New start of dispense during dispenser activ

3Inhibit activ

4Machine not ready. Errorcondition or not online

Figure 10 Timing diagram direct dispense

Release 11/05

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Connections and signals

Image 58

Contents Page Page ALS Menu structure Errors and warnings Manufacturer Important NotesOverview CopyrightSafety General Safety NotesOperator’s duty of care Concrete security regulations and symbols used Security measures during maintenance and repairs Security measures during normal operationWork on pneumatic equipment Work on the electrical equipmentObserve environmental regulations Page Description MechanicsDispensing mechanics Operator panel Operator panelALS Plug board ElectronicALS Preparing the machine InstallationGeneral setting Unpacking of the unitInsert material Prepare dispensingDefine label data Manual adjustment of the Cont parameter Setting Lpit manuallyCapacitive label sensor Label guide Capacitive sensorStop position Adjust dispense functionFixed dispensing speed Label position on the product Automatic dispensing speed ApsfProduct data bank Safety recommendation OperationInserting label material Left hand version3Initialise new label material Dispenser Menu selection Function Display message Mains switch4Control of dispense unit Missing label function and web breaksMaterial initialisation Init Dispenser active onDispenser stopped OFF Label positionPOSStop position Stod Label positionBlow on time Blow Start delaySTADDispense speed Velo Product menu PD0nMaintenance Standard menu Configuration menuMenu structure Extended standard menuApplicator ConfigurationStandard menu Direct Extended menuInitialisation Init Standard menuDisplay Function Values Labelling time Blow Start delay StadLabel position POS Dispensing speed VeloExtended standard menu Display Function Data valueLabel contrast Label pitch LpitSensor status Sens Product length Prdl Slew speed Slew Electronic gear ratio adjustment EgraEgra value check Stst Dwell time APT1Blow on time APT2 Restart delay APT3Time constant compensation APT4 Save parameter in data bank Save End of air stream signal AstpPrinter dwell time PDT Load data bank LoadProduct menu Release 11/05 Menu structure Calling the configuration menu ConfigurationPossible adjustments Possible testsHandling the menu Display Function of the parameter Possible data entryMenu functions Automatic product speed followerAPSF Type of applicator ApplOutput check OCH Input and sensor check ICHAdditional functions in the standard menu Parity bit Pari Adjustment resettingFACTInterface baud rate Baud Number of stop bits SbitDistance sensor to dispensing edge Dist Number of data bits DbitRecycle simulates max labels/min Recy Label counter LabcRelease 11/05 Configuration Serial interface Data of the serial interfaceCommand Description Range Interface commandsExample Ledg Bit definition in warning flag Bit definition in error flagError number Error message in display Error description Message in displayConnections and signals Output signalsSignals for direct dispense Applicator modesControl signals for the ASA applicator Timing ASA applicatorSignals for the EP applicator APT2Applicator connector Applicator connectorInput signals Connecting NPN left or PNP right inputsExample for connecting an NPN sensor Datalogic Product sensorOD Control sensor NPN connection of optional ODC sensorApsf sensor Connection of a NPN type Apsf sensorControl signals Optional connector for process controInternal I/O connector EMI RuleElectronic diagrams Wiring diagramLayout dispenser electronic board Jumper position has to be 800 steps Page STO! Power-fail message Errors and warningsDispenser error messages Message Meaning How to solveInto Dispenser warnings EepromALS Technical Information Technical SpecificationDescription Details Application specification APSF- Sensor Specification Optional functionPerformance Labels per minute in relation to different label pitches375 125 875 625 ALS Page Adjustment Function Factory ApplicationFunction Factory PD01 PD02 PD03 PD04 Function PD05 PD06 PD07 PD08 PD09Index Siehe Machine type