Honeywell UDC3200 manual Fcc, Math K, Calc HI, Calc LO, ALG1 INA

Page 43

Function

Selections or

Prompt

Range of Setting

Lower Display

Upper Display

 

FCC

DEW PT

OXYGEN

Parameter Definition

CARBON POTENTIAL FCC—Make this selection if you have a Furnace Controls Corp Accucarb type Zirconium Oxide sensor. This algorithm requires a temperature range within the region of 1380 °F to 2000 °F. See Note 3.

DEWPOINT OF CARBONIZING ATMOSPHERE—Use this selection if you are using any Zirconium Oxide Carbon Probe and you want to measure the atmosphere in terms of Dewpoint. The range is –50 °F to 100 °F or –48 °C to 38 °C. This algorithm requires a temperature range within the region of 1000 °F to 2200 °F and a minimum carbon probe value of 800 millivolts.

PERCENT OXYGEN RANGE—Make this selection if you are using a Zirconium Oxide Oxygen Probe to measure Percent of Oxygen in a range of 0 to 40 % O2. This algorithm requires a temperature range within the region of 800 °F to 3000 °F.

ATTENTION The Carbon and Dewpoint selections will automatically set the first input actuation to Carbon. The Oxygen selection will automatically set the first input actuation to Oxygen. Input 2 can be any input actuation, but it is normally a type K, R or S thermocouple input, depending upon the probe type selected. All calculations are performed by the Controller with Percent Carbon shown as the PV display. The actual value of each analog input may be viewed on the lower display. For all Carbon Types, if the value of Percent Carbon falls below 0.1% - such as can happen when the Carbon Probe voltage output falls below 900 mVdc – then the Controller will continue to update the PV display, but the accuracy is unspecified. Likewise, if the measured temperature falls outside of the specified ranges as noted above for the Carbon, Oxygen and Dewpoint input types, then the Controller will continue to update the PV display, but the accuracy is unspecified. For the Dewpoint algorithm, if the Carbon Sensor voltage falls below 800 mVdc, then the Dew Point is calculated as if the sensor voltage was at 800 mVdc.

MATH K

0.001 to 1000

 

floating

 

 

CALC HI

–999. To 9999.

 

Floating

 

(in engineering

 

units)

 

 

CALC LO

–999. To 9999.

 

Floating

 

(in engineering

 

units)

 

 

ALG1 INA

 

 

INPUT 1

 

INPUT 2

 

OUTPUT

 

 

WEIGHTED AVERAGE RATIO OR MASS FLOW ORIFICE CONSTANT (K) FOR MATH SELECTIONS—Only applicable for algorithms W AVG or General Math selections √MuDIV, √MULT, MuDIV, or MULT.

CALCULATED VARIABLE HIGH SCALING FACTOR FOR INPUT ALGORITHM 1—Used only when either Summer, Input Hi/Lo, or one of the General Math functions was selected as the Input Algorithm. See Note 2.

CALCULATED VARIABLE LOW SCALING FACTOR FOR INPUT ALGORITHM 1—Used only when either Summer, Input Hi/Lo, or one of the General Math functions was selected as the Input Algorithm. See Note 2.

ALGORITHM 1, INPUT A SELECTION will represent one of the available selections.

Input 1

Input 2

Output – Should not be used for Three Position Step Control applications)

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UDC3200 Universal Digital Controller Operator Manual

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Contents UDC3200 Universal Digital Controller Operator Manual Telephone WARRANTY/REMEDYContacts World Wide WebSymbol Definition Symbol DefinitionsContents TROUBLESHOOTING/SERVICE Page Function of Displays and Keys Operator InterfaceFunction of Displays and Keys Keys and Functions CE Conformity EuropeUDC3200 Universal Digital Controller Operator Manual Page Model Number Interpretation Pre-installation InformationControl Relays Control and Alarm Relay Contact InformationAlarm Relays Alarm Relay Contact InformationMounting Overall DimensionsPhysical Considerations Step Action Mounting MethodWiring Universal Output Functionality and Restrictions Wiring DiagramsPermissible Wiring Bundling Bundle No Wire FunctionsINU Callout Wiring the ControllerDetails AC/DC Earth Ground HotLine Neutral Voltage L2/N RTD Input #1Input 2 Connections Input #2Time Duplex Time SimplexRelay Load L2/N PowerSupply Power Power Load Relay Load10 Open Collector Output L2/N Relay Load Time Duplex with a Dual Relay BoardUDC3200 Universal Digital Controller Operator Manual 04/08 15 RS-422/485 Communications Option Connections Digital Inputs 17 Auxiliary Output and Digital Inputs Option Connections12 + 26 +Configuration Prompt Hierarchy ConfigurationIntroduction Configuration ProcedureProcedure Configuration ProcedureTuning Set Up Group RSET2RPM CYC SEC CYC SX3 CYC2 SEC CYC2 SX3 Security Lockout Configuration is CompleteRSET2MIN 02 toDisable Enable Auto MAN Disable Enable RUN HoldSP SEL SP Ramp Set Up Group Strt SEG END SEG KeyresetEU/HR DN SP ProgSEG5RATE SEG6 SP SEG6TIME SEG2TIMESEG3RATE SEG4 SP SEG4TIMEFuzzy Disable Enable Accutune Tune Accutune Set Up GroupAT Error ALG ON-OFF Algorithm Set Up Group ALG PD+MR TimerINP ALG1 Start KEY Alarm LOW Disp TI REM TimePeriod 000 toMultiplier Divider with Square Root -The following Summer with Ratio and BIAS-The following formulaInput High Select with Ratio and BIAS-This selection Input LOW Select with Ratio and BIAS- This selectionCalc LO FCCMath K Calc HIALG1 Bias ALG1 INBALG1 INC PCT COOUT ALG Output Set Up GroupOUT RNG RLY Type RlystateHigh VAL Motor TICUR OUT LOW VALIN1 Type Input 1 Set Up GroupBias IN1 XmitterIN1 LOW RatioEMISSIV1 Burnout None01 to IN2 Type Input 2 Set Up GroupXMITTER2 Burnout Burnout Protection Sensor Break IN2 HighIN2 LOW Bias IN2EMISSIV2 PID Sets 2PV SW Control Set Up GroupPV Source Input ALG1 PID Sets Input Input AlgorithmPWR OUT PWR ModeRSP SRC None Input ALG1 Autobias SP TrackPCT/M DN ActionOUT Rate PCT/M UPMAN OUT Failsafe ModeDeadband FailmodeMinutes RPMNo Auxiliary Output Options GroupAUX OUT Auxiliary Output SelectionNo Digital Input Selections DIG INP1Was not previously started via To RUN Digital Input 2 Selections Digital Input 2 Combinations DIG 1COMBDIG INP2 DIG2COMBCommunications Group CSP Bias Shed SPUnits CSP RatoAlarms Set Up Group Beginning of Segment High AlarmLOW Alarm A1S1 EVA2S2TYPE A1S2 EVA2S1TYPE A2S1 EVDiagnost ALARM12Display Set Up Group Page Operator Interface Entering a Security CodeKey error Procedure to Enter a Security CodeIndividual key lockout Annunciators Monitoring Your Controller 4.4.1 AnnunciatorsALM 1 OUT 1 DI 1 Or MAN None, F or C Lower Display Key Parameter Prompts Viewing the operating parametersDiagnostic Messages Diagnostic MessagesDescription Functional Overview Block Diagram of the UDC3200 Controller Tuning indicators Configuration checkAccutune Step Operation Press Result Procedure for Starting TuneTune for Simplex Outputs OperationTune for Duplex Heat/Cool Configuration Check for DuplexUsing Automatic Tune at start-up for Duplex Heat/Cool Using Manual Tune at start-up for Duplex Heat/Cool Using Blended Tune at start-up for Duplex Heat/CoolStep Operation Press Result Aborting Accutune Error Codes10 Procedure for Accessing Accutune Error Codes 11 Accutune Error CodesFuzzy Overshoot Suppression ConfigurationHow it works INP1 RNG Background TestsBackground Tests EE FailCurfail RV LimitSegerr CAL MTROther symptoms Controller Failure SymptomsSales and Service Page Http//hpsweb.honeywell.com
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